• 제목/요약/키워드: Effective Strain

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정사각용기 성형에서 변형률완화에 관한 연구 1 (A Study on Strain Relief in a Square Cup Drawing)

  • 김진무;유호영
    • 한국정밀공학회지
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    • 제16권2호통권95호
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    • pp.31-38
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    • 1999
  • Square cups have been drawn to 20mm~60mm in depth and displacements and strains have been analysed by FEM and experiment. Displacements and strains on the corner flange of square cups have been compared with those of cylindrical cups. The results have shown that shear strains take place on corner flanges of square cups, it is necessary to adopt effective strain for comparing of stains and the effective strains on the corner flange in square cups are smaller than those in cylindrical ones.

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유압식 햄머다짐의 수치해석적 연구 (A Numerical Analysis of Hydraulic Hammer Compaction)

  • 박인준;박양수;김수일
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2000년도 봄 학술발표회 논문집
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    • pp.183-190
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    • 2000
  • Effective range of Hydraulic Hammer Compaction was studied by numerical analysis instead of empirical method. Numerical analyses were carried out with commercial FEM code, ABAQUS, and verified by comparing the numerical results with field tests of Hydraulic Hammer Compaction. Most of material properties were evaluated by data from laboratory and in-situ tests. Vertical effective range was estimated by distribution curve of plastic strain energy dissipated through soil layers under dynamic load and these results were in good agreement with field tests. Based on verification, the effects of governing properties of Hydraulic Hammer Compaction such as number of hit can be determined by numerical analyses. In addition, vertical effective range can also be determined by Menard's empirical equation using the external work at converging time of plastic strain energy in numerical analysis. This implies that the minimum energy of Hydraulic Hammer Compaction for improvement can be determined by Menard's equation.

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상용차 브레이크 캠샤프트 성형의 건전성 평가 (The Soundness Evaluation of Cam Shaft Moulding for the Commercial Vehicle Brake System)

  • 차용훈;성백섭;김재열
    • 한국생산제조학회지
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    • 제20권1호
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    • pp.60-66
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    • 2011
  • In this paper, the computer simulation analyzed the effective plastic strain and temperature behaviors. The quantitative analyses which proposed the effective mold design of S/CAM shaft was executed. The parameters of forging shape that affected on the optimize conditions that was calculated with simple equation were investigated. it is expected that the developed analysis model and design technique would greatly contribute to the drum brake optimal design considering effective plastic strain and temperature affected behaviors. This development could save more than 20% of production cost and reduced failure rate to more than 30%. By improving the life span of mold from 15,000 to 25,000, financial difficulty of company imposed on a mold manufacture could be overcome.

강 용접 열영향부 놋치 선단 의 소성 스트레인 평가에 관한 연구 (A Study on Evaluation of Plastic Strain at Notch Tip of Weld HAZ in Steel)

  • 김태영;임재규;정세희
    • Journal of Welding and Joining
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    • 제2권1호
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    • pp.41-48
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    • 1984
  • Recrystallization technique was applied to analyze plastic strain at the notch tip of coarse grain HAZ in mild steel (SB 41) and high strength steel (SA 588). The notch tip of specimen was deformed by three point bending. Accumulated displacement (Crack Opening Displacement ${delta}t$) by the monotonic and cyclic loading under room temperature and hot strain embrittlement temperature ($250^{\circ}C$) was 0~1.0mm. Recrystallization heat treatment conditions were $650^{circ}C{ imes}3hr$ for SB 41 and $700^{circ}C{ imes}3hr$ for SA 588. The experimental results obtained were as follows ; 1) Distribution of the effective plastic strain at plastic zone was appeared by the function of crack opening displacement, and plastic zone or the effective plastic strain increased with crack opening displacement. 2) Plastic strain at notch tip of HAZ due to accumulated hot strain calculated as follows. .epsilon. over bar $_{p}$ = .epsilon. over bar $_{cr}$ (x/ $R_{x}$ ) $^{m}$ (m=0.25) 3) Work hardending ratio of notch tip for hot strain was linearly increased with .epsilon. over bar $_{max}$ and dependent upon the material types.s.

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인천 지역 준설토의 비선형 압밀특성 연구 (Characterization of Non-linear Consolidation of Dredged Soil from Incheon Area)

  • 옥영석;안용훈;이철호;최항석
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2008년도 추계 학술발표회
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    • pp.1693-1706
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    • 2008
  • It is of importance to determine the zero effective stress void ratio($e_{00}$), which is the void ratio at effective stress equal to zero, and the relationships of void ratio-effective stress and of void ratio-hydraulic conductivity for characterizing non-liner finite strain consolidation behavior for ultra-soft dredged materials. The zero effective stress void ratio means a transitional status from sedimentation to self-weight consolidation of very soft soil deposits, and acts as a starting point for self-weight consolidation in the non-linear finite strain numerical analysis such as PSDDF. In this paper, a new method for determining the zero effective stress void ratio has been introduced with the aid of measuring electrical resistivity of the specimen. A correlation between the zero effective stress void ratio and the initial slurry void ratio has been proposed, which can be used in PSDDF analysis as an input parameter. Combining all of the accessible experimental data, the consolidation characteristics of a dredged soil from the Incheon area has been studied in detail.

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측면홈 시험편을 이용한 평면 변형률 피로 균열 진전에 관한 연구 (Investigation of Plane Strain Fatigue Crack Growth Behavior by Using Side-Grooved Specimens)

  • 김종한;송지호
    • 대한기계학회논문집
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    • 제16권1호
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    • pp.63-69
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    • 1992
  • 본 연구에서는 특히 앞서 지적한 표면균열의 진전거동에 관한 연구와도 관련 하여 측면홈을 가진 중앙관통균열(side-grooved center cracked tension) 시험편에 대 해 피로균열 진전실험을 수행하고, 평면변형률 조건의 만족여부 및 응력강도계수 평가 방법에 관하여 검토하여 비교적 새로운 결과를 얻었으므로 여기에 보고하고자 한다.

DEFORM$^{TM}$을 이용한 SKH9 고속도공구강의 경도 예측 (Estimation of Hardness using DEFORM$^{TM}$ in SKH9 High Speed Steel)

  • 박준홍;성장현;김영희;이해우;전언찬;박영철
    • 열처리공학회지
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    • 제20권4호
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    • pp.175-180
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    • 2007
  • The hardness of cold-forged products is in close relationship with its effective strain. This study presented the estimating method of hardness for cold-forged SKH9 products without hardness tests in view of resistance to plastic deformation using finite element code, DEFORM$^{TM}$. The flow stress equation obtained from the compression test was only used as a basic data to estimate the relationship between effective strain and hardness. In addition, this new estimating method was applied to the cold-forged product which was widely used in industrial field to show the feasibility. As a result, the predicted hardness numbers through FE simulation showed good agreement with the measured hardness numbers. It is possible to estimate the hardness not by hardness tests, but by only computer simulations for the deformed products. Also, effective strain values were possibly estimated by measuring hardness numbers, and vice versa.

FCC계 고엔트로피 합금의 냉간 인발 유한요소해석 및 실험적 검증 (Finite Element Analysis and Experimental Verification for the Cold-drawing of a FCC-based High Entropy Alloy)

  • 조한솔;배성준;나영상;김정한;이동근;이광석
    • 소성∙가공
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    • 제29권3호
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    • pp.163-171
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    • 2020
  • We present a multi-step cold drawing for a non-equiatomic Co10Cr15Fe25Mn10Ni30V10 high entropy alloy (HEA) with a simple face-centered cubic (FCC) crystal structure. The distribution of strain in the cold-drawn Co10Cr15Fe25Mn10Ni30V10 HEA wires was analyzed by the finite element method (FEM). The effective strain was expected to be higher as it was closer to the surface of the wire. However, the reverse shear strain acted to cause a transition in the shear strain behavior. The critical effective strain at which the shear strain transition behavior is completely shifted was predicted to be 4.75. Severely cold-drawn Co10Cr15Fe25Mn10Ni30V10 HEA wires up to 96% of the maximum cross-sectional reduction ratio were successfully manufactured without breakage. With the assistance of electron back-scattering diffraction and transmission electron microscope analyses, the abundant deformation twins were found in the region of high effective strain, which is a major strengthening mechanism for the cold-drawn Co10Cr15Fe25Mn10Ni30V10 HEA wire.

고변형률 영역의 유효응력-변형률 곡선을 고려한 고탄소강 다단 신선 와이어 축방향 잔류응력 평가 (Evaluation of Axial Residual Stress in Multi-Pass Drawn High Carbon Steel Wire Considering Effective Stress-Strain Curve at High Strain)

  • 이상곤;김대운;김병민;정진영;반덕영;이선봉
    • 한국정밀공학회지
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    • 제27권8호
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    • pp.70-75
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    • 2010
  • The aim of this study is to evaluate the axial residual stress in multi-pass drawn high carbon steel wire by using FE analysis and XRD. When FE analysis is applied to evaluate the residual stress in drawn wire of multi-pass drawing process, obtaining the reliable effective stress-strain curve at high strain is very important. In this study, a model, which can express the reliable effective stress-strain curve at high strain, is introduced based on the Bridgman correction and tensile test for multi-pass drawn high carbon steel wires. By using the introduced model, FE analysis was carried out to evaluate the axial residual stress in the drawn wires. Finally, the effectiveness of the FE analysis with the introduced stress-strain relation was verified by the measurement of residual stress in the drawn wires through XRD. As a result, the evaluated residual stress of FE analysis shows good agreement with the measured residual stress.

액상화 후 잔류전단변형률이 체적변형률과 유효응력 관계에 미치는 영향 (Effect of Residual Shear Strain on the Relationship between Volumetric Strain and Effective Stress after Liquefaction)

  • 권영철
    • 한국지반환경공학회 논문집
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    • 제11권11호
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    • pp.55-62
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    • 2010
  • 액상화에 의해 발생되는 피해의 상당 부분은 반복전단과정에서 발생한 과잉간극수압이 소산되면서 지표에 나타나는 침하에서 유발된다. 그러나 지반은 매우 복잡한 구조로 되어 있기 때문에 침하는 균등하게 발생하지 않으며 대부분 부등 침하의 형태로 발생되게 된다. 일반적으로는 이러한 잔류전단변형률이 없는 상태에서 재압밀을 수행하지만 현실적으로는 잔류전단변형이 남아있는 것이 자연스러운 현상이라는 인식과 함께 다양한 다이레이턴시 특성하에서 발생되는 액상화 후 재압밀에 대한 고찰이 거의 이루어지지 않았다는 점에 주목하여 본 연구에서는 잔류전단변형률이 액상화 후 재압밀과정에 미치는 영향을 검토하였다. 이를 위하여 변형률 제어에 기반을 둔 시험장치와 간극수의 배수를 정밀 제어할 수 있는 체적변형률 제어장치를 이용하여 세립분을 포함하고 있지 않은 표준사와 세립분을 포함한 풍화토에 대한 일련의 삼축압축시험을 실시하였고 그 결과를 고찰하였다. 결과 표준사의 경우 에는 상대적으로 잔류전단변형률이 액상화 후 체적압축특성에 미치는 영향이 작았으나 풍화토의 경우에는 유효응력-체적변형률 관계곡선이 잔류전단변형률이 클수록 하방에 위치하였으며 곡선의 형상에도 영향을 미치고 있었고 대체적으로 응력 수준이 낮은 배수 초기에 체적변형률이 급증하며 유효응력 증가에도 거의 체적변형은 일어나지 않고 있다. 액상화에 의한 침투유동파괴가 낮은 응력 수준에서 발생된다는 점을 고려하면 이러한 관계 곡선의 형상은 매우 중요한 의미를 갖는다.