• 제목/요약/키워드: Effective Rake Angle

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외경선삭가공시 등가유효경사각에 따른 칩절단 특성 (Chip Breaking Characteristics Depending on Equivalent Effective Rake Angle in Turning)

  • 이영문;장승일;손정우;윤종훈
    • 한국기계가공학회지
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    • 제3권2호
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    • pp.25-31
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    • 2004
  • Machinability in metal cutting processes depends on cutting input conditions such as cutting velocity, feed rate, depth of cut, types of work material and tool shape factors. In this study, to assess chip breaking characteristics of a turning process, an equivalent oblique cutting system to this has been established. And the equivalent effective rake angle was determined using side rake angle, back rake angle and side cutting edge angle of the tool. A non-dimensional parameter, Chip breaking index(CB), was used to assess Chip breaking characteristics of chip in conjunction with the equivalent effective rake angle. In case of positive rake angles of the equivalent effective rake, the back rake angle has little effect on the chip breaking characteristics however, in case of negative ones, the side rake angle has some effect on Chip breaking characteristics.

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미소절삭에서의 절삭력 해석 (An Analysis of Cutting Force in Micromachining)

  • 김동식;강철희;곽윤근
    • 한국정밀공학회지
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    • 제12권12호
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    • pp.72-80
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    • 1995
  • Ultraprecision machining technology has been playing a rapidly increasing and important role in manufacturing. However, the physics of the micromachining process at very small depth of cut, which is typically 1 .mu. m or less is not well understool. Shear along the shear plane and friction at the rake face dominate in conventional machining range. But sliding along the flank face of the tool due to the elastic recovery of the workpiece material and the effects of plowing due to the large effective negative rake angle resultant from the tool edge radius may become important in micromachining range. This paper suggests an orthogonal cutting model considering the cutting edge radius and then quantifies the effect of plowing due to the large effective negative rake angle.

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2차원 절삭이론을 이용한 정면밀링 절삭력 예측 (Predicting Cutting Forces in Face Milling with the Orthogonal Machining Theory)

  • 김국원
    • 한국정밀공학회지
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    • 제19권12호
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    • pp.150-157
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    • 2002
  • This paper presents an effective cutting force model that enable us to predict the instantaneous cutting force in face milling from a knowledge of the work material properties and cutting conditions. The development of the model is based on the orthogonal machining theory with the effective rake angle which is defined in the plane containing the cutting velocity and chip flow vectors. Face milling testes are performed at different feeds and, a fairly good agreement is shown between the predicted cutting forces and test results.

Predicting cutting forces in face milling with the orthogonal machining theory

  • Kim Kug Wean
    • International Journal of Precision Engineering and Manufacturing
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    • 제6권3호
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    • pp.13-18
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    • 2005
  • This paper presents an effective cutting force model that enables us to predict the instantaneous cutting force in face milling from knowledge of the work material properties and the cutting conditions. The development of the model is based on the orthogonal machining theory with the effective rake angle, which is defined in the plane containing the cutting velocity vector and the chip flow vector. Face milling tests are performed at different feeds and, a fairly good agreement is shown between the predicted cutting forces and the test results.

선삭에서 절삭조건에 따라 설치각이 절삭저항에 미치는 영향 (A Effect of Cutting Resistance by Setting Angle According to the Cutting Condition in Turning)

  • 신근하
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1997년도 춘계학술대회 논문집
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    • pp.88-95
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    • 1997
  • This study provides the useful actual data instead of the experience data using in industrial fields. Especially, values of each components of cutting force are effective in the rake angle, setting angle and cutting area. Many researches have been made on the work piece materials, kinds of bite materials, rake angle, nose radius and depth of cut, but a few on the bite setting angle. In order to select optimal cutting speed, it was summarized the following results are achieved; A chieved that an affect of cutting resistance on the setting angle is a little under giving experimental conditions and therefore a worker can be choose the value of it randomly.

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선삭에서 절삭조건에 따라 설치각이 절삭저항에 미치는 영향 (A Effect of Cutting Resistance by Setting Angle According to the Cutting Condition in Turning)

  • 신근하
    • 한국생산제조학회지
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    • 제6권3호
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    • pp.103-110
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    • 1997
  • This study provides the useful actual data instead of the experience data using in industrial fields. Especially, values of each components of cutting force are effective in the rake angle, setting angle and cutting area. Many researches have been made on the work piece materials, kinds of bite materials, rake angle, nose radius and depth of cut, but a few on the bite setting angle. In order to select optimal cutting speed, it was summarized the following results are achieved; A chieved that an affect of cutting resistance on the setting angle is a little under giving experimental conditions and therefore a worker can be choose the value of it randomly.

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밀링가공에서의 절삭력에 대한 해석적 연구 (An Analytic Approach for Cutting Forces in Milling Process)

  • 김국원;김남웅
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.270-273
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    • 2002
  • This paper presents an effective cutting force model that enable us to predict the instantaneous cutting force in milling process from a knowledge of the work material properties and cutting conditions. The development of the model is based on the orthogonal machining theory with the effective rake angle which is defined in the plane containing the cutting velocity and chip flow vectors. Face milling tests are performed at different feeds and, a fairly good agreement is shown between the predicted cutting forces and test results.

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알타리무 삭피용 최적 칼날형상의 구명 (Determination of Optimum Cutter Shape for Peeling Altari Radish)

  • 민영봉;김성태;강동현;정태상
    • Journal of Biosystems Engineering
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    • 제28권5호
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    • pp.421-428
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    • 2003
  • This study was conducted to determine the optimum blade shape for peeling Altari radish. To figure out the required peeling force according to various angles of blade and rakes of peeling cutter, two peeling tests such as circumferential peeling and longitudinal peeling of Altari radish were carried out. Based on the pretest results, which performed to investigate the applicability of the optimum shape of cutter and to find out the cutting pattern according to the lapse of days after harvesting the radish, the peeling depth and width of the blade were fixed at 2 mm and 10 mm. From two methods of circumferential and longitudinal peeling test, the angles of rake and blade as cutter shape factors were affected on peeling force. But the peeling speed was not affected on it under the safety speed as 0.2 m/s, without blade vibrating on peeling operation. The rake angle was more effective factor than the blade angle, and the optimum angles of blade and rake were 10$^{\circ}$ and 55$^{\circ}$ respectively. The cutting surface by the longitudinal peeling was more smooth than that by the circumferential peeling. There was no problem in peeling work during 4 days after harvest because the freshness of the Altari radish was maintained.

세라믹 및 초경합금 성형체의 피절삭성 (Machinability of ceramic and WC-Co green compacts)

  • 이재우
    • 대한기계학회논문집A
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    • 제21권9호
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    • pp.1520-1530
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    • 1997
  • Machining pressed compacts of ceramic and WC-Co materials can be the most cost effective way of forming the bodies prior to sintering when the required number of pieces is small. In this study, in order to clarify the machinability for turning, the $Si_3N_4$ and the WC-Co green compacts unsintered were machined under different cutting conditions with various tools. Absorbing chips by vacuum hose decreases tool wear. The tool wear becomes larger in the order of the ceramic, CBN and cemented carbide tools in machining the $Si_3N_4$ green compacts. In machining the WC-Co green compacts, the tool wear becomes larger in the order of the ceramic, cemented carbide and CBN tools. The land of cutting edge does not affect tool wear. When machining with cemented carbide tool, the tool wear i equal cutting length is nearly identical in spite of the increase of cutting spee, and the roughness of machined surface was the best in the cutting speed of 90 m/min. The tool wear decreases with the increase of rake angle and relief angle and with the decrease of nose radius. The machined surfaces become worse with the increase of feed rate and depth of cut, and with the decrease of rake angle and relief angle. The tool wear is not affected by the feed and depth of cut.

Analysis of Downlink Wideband DS-CDMA Systems with Smart Antenna for Different Spreading Bandwidths in Wideband Multipath Channel

  • Jeon Jun-Soo;Kim Cheol-Sung
    • Journal of electromagnetic engineering and science
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    • 제4권4호
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    • pp.183-189
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    • 2004
  • In this paper, the Eigen-RAKE receiver in wideband direct sequence code-division multiple access(DS-CDMA) systems with downlink smart antenna is analyzed for different spreading bandwidths(1.25 MHz, 5 MHz, 10 MHz) and different channel environments(macro, micro). The realistic spatio-temporal wideband multipath channel is assumed, one of which is standardized multiple-input single-output(MISO) radio channel model for WCDMA link-level simulations proposed by $3^{rd}$ generation partnership project(3GPP) contributions. We assumed spatial scattering phenomenon in which many unresolvable path signals within a limited range of spatial angle simultaneously contribute to the signals received at the receiver. Several multipaths within one chip are distinguished into each one and the first multipath components are selected as the desired signal and the others are considered self-interference. Downlink DS-CDMA system with eigenbeamformer using wider bandwidth present better performance than that using narrow bandwidth system by employing Eigen-RAKE receiver of many number of branches. It is shown that the downlink eigenbeamformer is more effective in typical urban macro cellular environments when using Eigen-RAKE receiver.