• Title/Summary/Keyword: Edger

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A Model for Slab Width Spread during Hot Rough Rolling Using a Profiled Edger Roll (형상 엣저 롤을 이용한 열간 조압연 공정의 슬래브 폭 퍼짐 예측 모델)

  • Lee, K.H.;Han, J.G.;Yoo, K.H.;Kim, H.J.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.25 no.2
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    • pp.102-108
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    • 2016
  • The aim of the current study was to develop an advanced prediction model for the slab width spread during hot rough rolling. Rough rolling consists of both vertical rolling using a set of profiled edger rolls and horizontal rolling using a set of plain work rolls. FE-simulations were performed to investigate the influences of process variables such as initial slab width, initial thickness, sizing draft, edger roll draft and work roll draft on the final slab width variation. From a statistical analysis of the simulation results, an advanced model, which can predict the slab width spread during the edger rolling and horizontal rolling, was developed. The experimental hot rolling trials showed that the newly developed model provided fairly accurate predictions on the slab width spread during hot rough rolling process using a profiled edger rolls.

Plastic characteristic analysis of width reduction process in hot roughing mill (열간조압연 공정에서의 폭 압하 공정시 슬래브의 변형 특성)

  • Heo, Su-Jin;Lee, Sang-Ho;Byun, Sang-Min;Park, Hae-Do;Lee, Jong-Bin;Kim, Byung-Min
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.544-548
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    • 2007
  • In general, final width of hot strip should be accomplished in this stage because width reduction of strip hardly appears during typical finishing mill. However, it is difficult to control the width of strip in the roughing mill process as the horizontal rolling of strip is subsequently performed after the vertical rolling. It is therefore important to obtain the deformation rolling direction on strip width to minimize the width spread of strip during horizontal rolling after vertical rolling. Generally there is Sizing press type and Edger-roll type. The width reduction process in sizing press has small amount of width spread compared with the edger. However, productivity by the sizing press process is much lower than those of the edger. In this study, sizing press and Edger-roll process parameters in a sheet rolling mill were set at specified values and the effect of the change in these parameters on product quality and process performance were evaluated.

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Dynamic Edger Control for the Precise Width Control at the Head, and Tail Ends of Hot Strip (열연강판 선후단부 폭 정밀도 개선을 위한 최적 엣저롤 개도 제어)

  • Chun, Myung-Sik;Yi, Joon-Jeong;Moon, Young-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.7 s.166
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    • pp.1196-1204
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    • 1999
  • adaption of the model predictions is highly desirable. In general, the width deviation at the head and tail ends of strip may be different from that of the steady state region. Therefore, the dynamic edger corrections can be used to compensate the width deviations which would otherwise occur. For the precise width control, the effect of edger roll gap and rolling conditions on the width deviation of head and tail ends of strip has been investigated and the effective method to decrease width deviation has been proposed. On-line application of dynamic edger control method in this study shows about 50% width compensation at the head end of the strip, and near perfect compensation at the tail end of strip.

Finite Element Analysis of Slab Deformation under the Width Reduction in Hot Strip Mill (열간압연 폭압하시 슬래브 변형거동의 유한요소해석)

  • 천명식;정제숙;안익태;문영훈
    • Transactions of Materials Processing
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    • v.12 no.7
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    • pp.668-674
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    • 2003
  • Rigid-plastic finite element analyses on the deformation of slabs at various width reductions have been performed. By using commercial finite element code, dog-bone profile, crop profile and the longitudinal width profile after edging and Horizontal rolling have been analysed. The deformation behavior of slab for the heavy edger mill has also been compared with that for the sizing press. From the deformation analyses, it was found that the sizing press-horizontal rolling method is more efficient in width reduction than that of heavy edger mill-horizontal rolling. The results of finite element analyses fer the deformation of slab were well confirmed by the actual operational data. It was found that the amount of width variation after sizing and rolling is about 5∼10mm.

Settlement Characteristics of Nanji -Island Refuse Landfill (난지도 쓰레기 매립지의 침하 특성)

  • 박현일;라일웅
    • Geotechnical Engineering
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    • v.13 no.2
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    • pp.65-76
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    • 1997
  • It has been a growing concern how to use Nanji-Island landfill and other refuse landfills located around metropolitan areas. In this paper, settlement characteristics of Nanji -Island landfill were studied by analyzing the data collected over the period of two years. The settlement characteristics were similar to the analyzed settlement characteristics of 24 refuse landfills in the United States. The model proposed by Bjarngard and Edger(1990) model is considered to be suitable for the long-term prediction of Wnil -Island landfill. The ten-year -period prediction value of Bjarngard and Edger (1990) model is considerably different from that of Power Creep Model. If existing settlement models used for long-term prediction of the settlement characteristics of landfill are not analyzed thoroughly there remains the possibility of including considerable prediction errors.

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Crop Control by Using Neural Network in Edger Mill (신경망을 이용한 Edger압연 크롭저감 연구)

  • 천명식;장대섭;이준정
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.438-446
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    • 1999
  • Crop minimization of the top and bottom ends of hot rolled plate, in a plate, in a plate mill, has been investigated. The existing model to determine the edging pattern at the finishing rolling pass was not reasonable to get high width accuracy and rolling yields. New models including width prediction have been formulated by using neural network model of back propagation learning algorithm and statistical analysis based on the actual production rolling data to give the optimal pattern for minimizing trimming loss. Using these models, at a given rolling condition of broadside pass and finishing pass and the permissible condition of width variation, it was possible to minimize crip at the top and bottom ends according to optimum procedure in plate mill. An application to improve the plan view pattern reduced width variation by 23% and crop length by 30% on average with an effective fishtail crop shape.

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Optimization of edger model to increase rolling yields in the plate mill (Edger 압연모델 최적화를 통한 후판압연 실수율 개선)

  • 천명식;이준정;문영훈
    • Transactions of Materials Processing
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    • v.8 no.2
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    • pp.208-215
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    • 1999
  • To increase rolling yields by minimizing trimming losses of hot-rolled plate, optimization logic for the edger model has been developed. The logic to determine optimum edging amount model has been formulated on the basis of actual production rolling data. In case of broadside rolling, the fish tail shape at the sides of plate was better for reducing the crop loss and this could be achieved when the edging amount of broadside rolling was increased. At a given broadside rolling ratio, methodology to determine optimum edging amount for the finish rolling which could minimize the width deviation of plate were systematically derived. Therefore, for a given broadside rolling condition and the permissible tolerance in width deviation of plate, it was possible to optimize the edging amount in finish rolling to maximize rolling yields. The application of optimization logic in this study increased rolling yields from approximately 10% to 30% at various longitudinal eding raitos.

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Model for the prediction of Roll Force of Roughing Mill considering Width reduction (도그본 고려한 조압연 압연하중 예측모델 개발)

  • Kwak, W.J.;Lee, S.J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.223-225
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    • 2007
  • Online models predicting roll force and forward slip of roughing mill was developed using nondimensional parameters. Using the effective inlet thickness, roll force model take into account the effect of inlet dog-bone shape of slab which take places after width reduction through edger rolling in roughing mill. The prediction accuracy of the proposed model is examined through comparison with measurements.

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A Study on the Implementation of the Motion Tracing ASIC Based on the Edge Detection (윤곽선 검출에 바탕을 둔 움직임 추적 ASIC 구현에 관한 연구)

  • 김희걸;조경순
    • Proceedings of the IEEK Conference
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    • 2000.11b
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    • pp.112-115
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    • 2000
  • This paper describes the algorithm, architecture and design of the circuit implementing motion tracing features based on the edge detection. The Sobel operation was used to compute the edges of moving objects. Motion tracing is performed by searching for the center of the edges for each frame and adding those centers. The edger and the centers of the moving object from camera were displayed in the monitor and verified using Xillinx FPGA.

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An Investigation of Deformation Behavior of Plate Ends in Edge Rolling (후판 에지압연시 선후단부의 변형거동)

  • 천명식;황상무;이준정;김종근
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.7
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    • pp.1278-1284
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    • 1992
  • In plate rolling, it is desired to reduce the trimming loss by controlling the formation of defective end shapes. For this reason, edge rolling is frequently performed in the plate mill. In this paper, the effect of various process variables on the deformation of plate ends in edge rolling is examined by conducting experiments and finite element computer simulation. A focus is given to investigating the effect of edging on the width of the deformed plate trimming-free plate rolling.