• Title/Summary/Keyword: Edge-to-edge contact

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Finite Element Analysis of Contact Behaviors of Rubber Lip Seals (고무립시일의 접촉거동에 관한 유한요소해석)

  • 김청균
    • Tribology and Lubricants
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    • v.10 no.4
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    • pp.82-88
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    • 1994
  • This paper deals with a FEM computation as well as measurement of the contact force and distribution of the temperature in rubber lip seals when the sealing interference between the rotating shaft and the lip edge is present. The study of the contact forces and distributions of the temperature and the sealing contact stress has always been one of the basic steps in the process of designing a lip seal. The calculated FEM results indicate that as the sealing interference increases, the contact force moderately increases compared with decreased sealing interference at the seal lip edge and radically increases the contacting width. And the FEM computation of oontact forces including nonlinear problems has been compared with experimental measurements with good agreement. The frictional heat does not dissipate promptly in the rubber seal lip and tends to accumulate at the contacting lip edge especially.

Optimal Shape Design of Hub Edge Contact Profile in a Press-Fitted Shaft (압입축 접촉압력 최소화를 위한 허브 접촉부 형상 최적화)

  • Choi, Ha-Young;Lee, Dong-Hyung;Kwon, Seok-Jin;Seo, Jeong-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.7
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    • pp.559-564
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    • 2016
  • The objectives of this paper are to develop a finite element analysis model to analyze press-fitted and bending load conditions in a press-fitted assembly, and propose a hub shape optimization method to minimize contact pressure near the shaft contact edge. Numerical asymmetric-axisymmetric finite element models have been developed to predict contact stress on press-fitted shafts. The global optimization method, genetic algorithm, local optimization method, and sequential quadratic programming were applied to a press-fitted assembly to optimize the hub contact edge geometry. The results showed that the maximum contact pressure with the optimized hub shape decreased more than 60 % compared to conventional hubs and the maximum contact stress affecting fatigue life was reduced about 47 %. Hub shape optimization can be useful to increase the load capability of press fits in terms of wear and fatigue behavior.

Simple and Cost-Effective Method for Edge Bead Removal by Using a Taping Method

  • Park, Hyeoung Woo;Kim, H.J.;Roh, Ji Hyoung;Choi, Jong-Kyun;Cha, Kyoung-Rae
    • Journal of the Korean Physical Society
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    • v.73 no.10
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    • pp.1473-1478
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    • 2018
  • In this study, we have developed a simple and cost-effective method to prevent edge bead formation by covering the edge of a chip-level substrate with heat-resistant tape during patterning using SU-8. Edge beads are a fundamental problem in photoresists and are particularly notable in high-viscosity fluids and thick coatings. Edge beads can give rise to an air gap between the substrate and the patterning mask during UV exposure, which results in non-uniform patterns. Furthermore, the sample may break since the edge bead is in contact with the mask. In particular, the SU-8 coating thickness of the chip-level substrates used in MEMS or BioMEMS may not be properly controlled because of the presence of edge beads. The proposed method to solve the edge bead problem can be easily and economically utilized without the need for a special device or chemicals. This method is simple and prevents edge bead formation on the sample substrate. Despite the small loss in the taping area, the uniformity of the SU-8 coating is improved from 50.9% to 5.6%.

An Efficient Contact Angle Computation using MADD Edge Detection (적응성 방향 미분의 에지 검출에 의한 효율적인 접촉각 연산)

  • Yang, Myung-Sup;Lee, Jong-Gu;Kim, Eun-Mi;Pahk, Cherl-Soo
    • Convergence Security Journal
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    • v.8 no.4
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    • pp.127-134
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    • 2008
  • In this paper, we try to improve the accuracy of automatic measurement for analysis equipment by detecting efficiently the edge of a waterdrop with transparency. In order to detect the edge of a waterdrop with transparency, we use an edge detecting technique, MADD (Modified Adaptive Directional Derivative), which can identify the ramp edges with various widths as the perfectly sharp edges and respond effectively regardless of enlarging or reducing the image. The proposed edge detecting technique by means of perfect sharpening of ramp edges employs the modified adaptive directional derivatives instead of the usual local differential operators in order to detect the edges of image. The modified adaptive directional derivatives are defined by introducing the perfect sharpening map into the adaptive directional derivatives. Finally we apply the proposed method to contact angle arithmetic and show the effiency and validity of the proposed method.

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Dislocation in Semi-infinite Half Plane Subject to Adhesive Complete Contact with Square Wedge: Part II - Approximation and Application of Corrective Functions (직각 쐐기와 응착접촉 하는 반무한 평판 내 전위: 제2부 - 보정 함수의 근사 및 응용)

  • Kim, Hyung-Kyu
    • Tribology and Lubricants
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    • v.38 no.3
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    • pp.84-92
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    • 2022
  • In Part I, developed was a method to obtain the stress field due to an edge dislocation that locates in an elastic half plane beneath the contact edge of an elastically similar square wedge. Essential result was the corrective functions which incorporate a traction free condition of the free surfaces. In the sequel to Part I, features of the corrective functions, Fkij,(k = x, y;i,j = x,y) are investigated in this Part II at first. It is found that Fxxx(ŷ) = Fxyx(ŷ) where ŷ = y/η and η being the location of an edge dislocation on the y axis. When compared with the corrective functions derived for the case of an edge dislocation at x = ξ, analogy is found when the indices of y and x are exchanged with each other as can be readily expected. The corrective functions are curve fitted by using the scatter data generated using a numerical technique. The algebraic form for the curve fitting is designed as Fkij(ŷ) = $\frac{1}{\hat{y}^{1-{\lambda}}I+yp}$$\sum_{q=0}^{m}{\left}$$\left[A_q\left(\frac{\hat{y}}{1+\hat{y}} \right)^q \right]$ where λI=0.5445, the eigenvalue of the adhesive complete contact problem introduced in Part I. To investigate the exponent of Fkij, i.e.(1 - λI) and p, Log|Fkij|(ŷ)-Log|(ŷ)| is plotted and investigated. All the coefficients and powers in the algebraic form of the corrective functions are obtained using Mathematica. Method of analyzing a surface perpendicular crack emanated from the complete contact edge is explained as an application of the curve-fitted corrective functions.

A CLINICAL STUDY ON THE OCCLUSAL CONTACT PATTERN IN CENTRIC AND ECCENTRIC OCCLUSION (중심교합 및 비중심위교합에서의 치아접촉유형에 관한 임상적 연구)

  • Yang, Jae-Ho
    • The Journal of the Korean dental association
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    • v.22 no.10 s.185
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    • pp.869-877
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    • 1984
  • An objective examination of 123 subjects aged from 19 to 23 was made from a clinical standpoints to determine the natural occurrence in anterior tooth contact in centric occlusion, and tooth contact in protrusive occlusion, left and right lateral excursions, and temporomandibular dysfunction. 1. In centric occlusion, maxillary 6 anterior contact type was frequently observe (30.08%) compared with other types of contact (incisor contact: 19.47%, no contact: 17.70%, canine and incisor contact: 15.04%, canines contact: 12.39%, unilateral canine contact: 5.31%) (P<0.01) 2. In protrusive position (edge to edge bite), maxillary central incisors contact was predominant (86.7%). (P<0.01) 3. In lateral excursion, there was not any significant difference between canine guided occlusion (47.79%) and group function occlusion (total 51.32%, AG:9.29%, PG:13.27%, G:28.76%). 4. Temporomandibular joint dysfunction was observed in 12.4% of 123 subjects.

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Fretting Wear Simulation of Press-Fitted Shaft with Finite Element Analysis and Influence Function Method (유한요소해석과 영향함수법을 이용한 압입축의 프레팅 마모해석)

  • Lee, Dong-Hyong;Kwon, Seok-Jin;Choi, Jae-Boong;Kim, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.1
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    • pp.54-62
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    • 2008
  • In this paper the fretting wear of press-fitted specimens subjected to a cyclic bending load was simulated using finite element analysis and numerical method. The amount of microslip and contact variable at press-fitted and bending load condition in a press-fitted shaft was analysed by applying finite element method. With the finite element analysis result, a numerical approach was applied to predict fretting wear based on modified Archard's equation and updating the change of contact pressure caused by local wear with influence function method. The predicted wear profiles of press-fitted specimens at the contact edge were compared with the experimental results obtained by rotating bending fatigue tests. It is shown that the depth of fretting wear by repeated slip between shaft and boss reaches the maximum value at the contact edge. The initial surface profile is continuously changed by the wear at the contact edge, and then the corresponding contact variables are redistributed. The work establishes a basis for numerical simulation of fretting wear on press fits.

Analysis of Contact Stress with Partial Slip in Wheel-rail Rolling Contact (차륜-레일 구름접촉 시 슬립율에 따른 접촉응력의 변화 해석)

  • Lee, Dong-Hyong;Seo, Jung-Won;Kwon, Seok-Jin;Choi, Ha-Yong;Kim, Chul-Jae
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.643-648
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    • 2011
  • Fatigue crack in most rails take place by rolling contact between wheel and rail in railway industry. Therefore, it is critical to understand the rolling contact phenomena, especially for the three-dimensional situation. In this paper the steady-state rolling contact problem of KTX wheel and rail (UIC60) has been studied with three-dimensional finite element analysis. The variation of contact pressure and contact stresses on rolling contact surface were obtained using the finite element method. The three-dimensional distribution of contact stresses on the contact surface are investigated. Results show that the distribution of shear stress and contact stress (von Mises) on the contact surface varies rapidly as a result of the variation of stick-slip region. The contact stress at the leading edge is greater than at the trailing edge because of stick and slip phenomena.

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A Study on the Contact Force and Temperature Distribution of Lip Seals (립실의 접촉력 및 온도분포 해석에 관한 연구)

  • 김청균;전인기;김종억
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.6
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    • pp.1559-1566
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    • 1994
  • Using the finite element method, the contact force, contact band width and temperature distribution of lip seals analyzed for the interference including some nonlinearities such as material nonlinearity, geometrical nonlinearity and nonlinear contact boundary condition. The calculated results showed that the contact stress concentrated on the contact zone between the garter spring and the rubber toward the flex side, the contact edge of lip seals. The high contact forces due to the increased interference separate the sealing gap between the lip edge and the rotating shaft. This may lead to leak the sealed oil.

A Study on the Behavior of an Impacting Droplet on a Wall Having Obstacles (방해물이 존재하는 평판 위 충돌 액적 거동에 관한 연구)

  • Yang, W.J.;Kang, B. S.
    • Journal of ILASS-Korea
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    • v.17 no.1
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    • pp.27-34
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    • 2012
  • In this paper an experimental study is presented to investigate the effect of a step edge and a stationary droplet on the dynamic behavior of impacting droplet on a wall. The main parameters are the distance from the edge and the center-to-center distance between two droplets. Photographic images are presented to show coalescence dynamics, shape evolution and contact line movement. The emphasis is on presenting the spreading length of droplet for the step edge and two coalescing droplets along their original centers. It is clarified that the droplet exhibits much different dynamic behavior depending on the location of the step edge. The momentum of impacting droplet was better transferred to the stationary droplet as the center- to-center distance between two droplets was reduced, which results in more spreading of coalescing droplet.