• Title/Summary/Keyword: Edge milling

Search Result 112, Processing Time 0.025 seconds

Fabrication of interface-controlled Josephson Junctions by Ion beam damage

  • 김상협;김준호;성건용
    • Progress in Superconductivity
    • /
    • v.3 no.2
    • /
    • pp.168-171
    • /
    • 2002
  • We have demonstrated ramp-edge Josephson junctions using high temperature superconductors without depositing artificial barriers. We fabricated a surface barrier formed naturally during an ion beam etching process and the annealing under the oxygen atmosphere. The experimental results imply that the barrier natures such as the resistivity are varied by the annealing conditions and the ion milling conditions including the beam voltages. Thus, the ann eating and etching conditions should be optimized to obtain excellent junction properties. In optimizing the fabricating factors, the interface-controlled junctions showed resistively shunted junctions like current-voltage characteristics and an excellent uniformity. These junctions exhibited a spread ($1\sigma$) of $I_{c}$ is 10% fur chips containing 7 junctions at 50K.K.

  • PDF

Noise Properties of Directly-coupled Single-layer High-Tc 2nd-order SQUID Gradiometer

  • 황윤석;안종록;강찬석;이순걸;김진태
    • Progress in Superconductivity
    • /
    • v.3 no.2
    • /
    • pp.163-167
    • /
    • 2002
  • We have fabricated planar-type single-layer second-order high-Tc SQUID gradiometers. The devices consisted of symmetrically designed three parallel-connected square pickup loops that were directly coupled to the SQUID. $YBa_2$$Cu_3$$O_{7}$ film was deposited on $SrTiO_3$ substrate by a PLD system and patterned into a device by the photolithography with ion milling technique. Junctions of the SQUID were either step-edge or bicrystal type. All the structures were formed on a 10 mm $\times$ 5 mm substrate. Balancing of the gradiometer was achieved by adjusting the width of the central pickup loop. The gradiometer noise was measured both inside and outside a magnetically shielded room. Details of the results will be discussed.

  • PDF

Development of Monitoring System for Super High-Speed Machining and Evaluation of Machinability of Difficult-to-cut Material (난삭재의 고속가공 특성 평가 및 모니터링 시스템 구축)

  • Lee, Woo-Young;Choi, Seong-Joo;Lee, Sang-Tae;Kim, Heung-Bae
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.18 no.10
    • /
    • pp.208-213
    • /
    • 2001
  • High speed milling(HSM) is one of the emerging cutting process having tremendous potential not only in increased metal removal rates but also in improved surface finish, burr free edge, dimensional accuracy and a virtually stress free component after machining. The High efficiency and accuracy in machining of die/mold materials can be obtained in high speed machining, so it is necessary to analytic the mechanism of high speed cutting process : cutting force, acoustic emission signal.

  • PDF

Selective synthesis of ZnO nanomaterials and their characteristic properties (반도체 ZnO 나노물질의 선택적 합성 및 특성)

  • Kang, Myung-Il;Park, Kwang-Sue;Lee, Jong-Soo;Kim, Sang-Sig
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
    • /
    • 2002.11a
    • /
    • pp.19-22
    • /
    • 2002
  • Three different ZnO nanomaterials (nanobelts, nanorods, and nanowires) were synthesized at three different substrate temperatures from the thermal evaporation of ball-milled ZnO powders at $1380^{\circ}C$. Transmission electron microscopy (TEM) revealed that the ZnO nanobelts are single crystalline with the growth direction perpendicular to the (010) lattice planes, and that the ZnO nanorods and nanowires are single crystalline with the growth directions perpendicular to the (001) and (110) lattice planes, respectively. In photoluminescence (PL), the peak energy of near band-edge (NBE) emission was determined for nanobelts, nanorods, and nanowires.

  • PDF

Layer Generation for Hybrid Rapid Prototyping System Using Machining and Deposition (절삭과 적층을 복합적으로 수행하는 하이브리드방식 쾌속시작시스템을 위한 층분할)

  • Lee K.W.;Kang J.G.;Zhu H.
    • Korean Journal of Computational Design and Engineering
    • /
    • v.10 no.6
    • /
    • pp.421-431
    • /
    • 2005
  • This paper introduces a new approach for saving build time of hybrid rapid prototyping by decomposing a part into minimum number of layers. In the hybrid rapid prototyping, a part of a complicated shape is realized by adding layers of a simpler shape, each of which is obtained by machining a sheet of constant thickness from its top and bottom surfaces. Thus it is desired to decompose a given part into the minimum number of layers while guaranteeing each layer to be fabricated from the given sheets using a 3-axis milling machine. To satisfy these requirements, a concave edge-based algorithm is proposed to decompose a part into layers by considering the tool accessibility, the total number of layers, and the allowable sheet thickness.

Relationship Between Flat End-mill Shape and Geometrical Characteristics in Side Walls Generated by End-milling Process (엔드밀링 공정에 의하여 생성된 측벽의 기하학적 특성과 평엔드밀 형상 사이의 관계)

  • Kim, Kang
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.39 no.1
    • /
    • pp.95-103
    • /
    • 2015
  • This paper presents the effects of the tool shape on the geometrical characteristics of flat end-milled side walls. A tool shape is characterized by such parameters as helix angle, number of cutting edges, and diameter. The geometrical characteristics of the side walls are represented by the surface profiles in the feed and axial directions, which are orthogonal to each other. The geometrical defects in each direction are estimated based on the instantaneous apparent cutting areas, which are represented by the interference area between the tool and workpiece and that between the cutting edge and workpiece. It is confirmed that a geometrical defect in the feed direction is formed when the tool leaves the workpiece and the curvature of the tool path changes. Defects in the axial direction are also found in the side walls, except for the defect zone in the feed direction. An up-cut using an end-mill with a steeper helix angle, a greater number of cutting edges, and a smaller diameter are thus found to improve the geometrical accuracy of end-milled side walls.

Characteristics of Double-junction of High-$\textrm{T}_{c}$ Superconducting $\textrm{YBa}_{2}\textrm{Cu}_{3}\textrm{O}_{7-x}$ Step-edge Junctions (고온 초전도 $\textrm{YBa}_{2}\textrm{Cu}_{3}\textrm{O}_{7-x}$ 계단형 모서리 접합의 이중접합 특성)

  • Hwang, Jun-Sik;Seong, Geon-Yong;Gang, Gwang-Yong;Yun, Sun-Gil;Lee, Gwang-Ryeol
    • Korean Journal of Materials Research
    • /
    • v.9 no.1
    • /
    • pp.86-91
    • /
    • 1999
  • We have fabricated high-$\textrm{T}_c$ superconducting $\textrm{YBa}_{2}\textrm{Cu}_{3}\textrm{O}_{7-x}$(YBCO) grain boundary junctions at a step-edge on (001) $\textrm{SrTiO}_3$(STO) substrates. A diamond-like carbon (DLC) film grown by plasma enhanced chemical vapor deposition were used as an ion milling mask to make steps on the STO (100) single crystal and was removed by an oxygen reactive ion etch process. The c-axis oriented YBCO and TO thin films were deposited epitaxially on the STO substrate with a step-edge by pulsed laser deposition. The grain boundary junctions were formed at the top and the bottom of the step. The junctions worked at temperatures above 77 K, and had I\ulcornerR\ulcorner products of 7.5mV at 16K and 0.3 mV at 77K, respectively. The I-V characteristics of these junctions showed the shape of the two noisy resistively shunted junction model.

  • PDF

A Study on the Simulation for Prediction of Cutting Force in Milling Process (밀링가공 시 절삭력 예측을 위한 시뮬레이션 연구)

  • Beak, Seung Yub;Kong, Jung Shik;Jung, Sung Taek;Kim, Seong Hhyun;Jin, Da Som
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.41 no.5
    • /
    • pp.353-359
    • /
    • 2017
  • The classical computer numerical control (CNC) machine is widely used for mold making in various industries. However, while improving the process, it has a negative effect on production quality and worker safety. As a result, the complaints of workers have increased and production quality has decreased. Therefore, we found optimizing cutting conditions to mold industrials for cutting conditions commonly used. However, the problem is the insert tool geometric modeling. In this study, the modeling of an insert tool was performed using the Solidworks program. The insert tool model was imported into the analysis application AdvantEdge, which predicted cutting forces, tool stress, and temperature.

Straightness Measurement Technique for a Machine Tool of Moving Table Type using the Profile Matching Method (이동테이블형 공작기계에서의 형상중첩법을 이용한 진직도 측정기술)

  • 박희재
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 1995.04b
    • /
    • pp.400-407
    • /
    • 1995
  • The straightness property is one of fundamental geometric tolerances to be strictly controlled for guideways of machine tools and measuring machines. The staightness measurement for long guideways was usually difficult to perform, and it needed additional equipments or special treatment with limited application. In this paper, a new approach is proposed using the profile matching technique for the long guideways, which can be applicable to most of straghtness measurements. An edge of relativelly sthort length is located along a divided section of a long guideway, and the local straightness measurement is performed. The edge is then moved to the next section with several positions overlap. After thelocal straightness profile is measured for every section along the long guideway with overlap, the global straightness profile is constructed using the profile matching technique based on theleast squares method. The proposed techinique is numerically tested for two cases of known global straightness profile arc profile and irregular profile and those profiles with and without random error intervention, respectively. When norandom errors are involved, the constructed golval profile is identical to the original profile. When the random errors are involved, the effect of the number of overlap points are investigated, and it is also found that the difference between the difference between the constructed and original profiles is very close to the limit of random uncertainty with juist few overlap points. The developed technique has been practically applied to a vertical milling machine of moving table type, and showed good performance. Thus the accuracy and efficiency of the proposed method are demonstrated, and shows great potential for variety of application for most of straightness measuirement cases using straight edges, laser optics, and angular measurement equipments.

  • PDF

Evaluation of Machinability of Micro groove by Cutting Environments in High Speed Machining using Ball End Mill (소구경 미세홈 고속가공시 가공환경변화에 따른 가공성 평가)

  • 정연행;이태문;강명창;이득우;김정석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2002.04a
    • /
    • pp.32-37
    • /
    • 2002
  • High speed machining is one of most effective technologies to improve productivity. It can give great advantage for manufacture of die and Moulds. However, when the high speed machining of materials, especially in machining of micro groove, a severely thermal demage was generated on workpiece and tool. Generally, the cutting fluid is used to improve penetration, lubrication, and cooling effect. In order to rise the performance of lubrication, it contains extreme pressure agents (Cl, S, P). But the environment of work room go bad by those additive Therefore, the compressed chilly air with Oil mist system was developed to replace the conventional cutting fluid system. This paper carried out the tests to evaluate the machinability by the cutting environment in high speed micro groove machining of NAK80 (HRC40). Compressed chilly air with oil mist was ejected on the contact area between cutting edge and workpiece. The effectiveness of this developed compressed chilly air with oil mist system was evaluated in terms of tool life. The results showed that the tool life of carbide tool coated TiAIN with compressed chilly air mist cooling was much longer than with dry and flood coolant when cutting the material.

  • PDF