• 한국산업융합학회 논문집
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• 제26권4_2호
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• pp.679-686
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• 2023

According to the PSPC (Performance Standard for Protective coatings) rule, the edge preparation must keep 2R or 3-pass grinding. The stiffener plate edge grinding of the ship inside is manually progressed by worker and worked with just one pass grinding. In addition, the poor working condition cause grinding workers to avoid working in them, and the quality is determined by the skill-level of a worker. This research developed optimal tool for edge milling. In order to milling various collar plates edge, this research developed vision system that can recognize the edge points and it developed a program that operator can adjust the amount of cutting and speed, and add various features so that milling quality would be improved. So, this research focused on overcoming the difficulties in working condition and development of automated milling machine for ship stiffener plate.

• 한국초전도학회:학술대회논문집
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• 한국초전도학회 2000년도 High Temperature Superconductivity Vol.X
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• pp.146-150
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• 2000

Two methods have been investigated to fabricate good quality step-edge Josephson junctions on STO, MgO, and LAO single crystal substrates. One is the annealing of substrates at 1050$^{\circ}$C in 1 atmospheric oxygen after Ar-ion milling. The other is the cleaning of step-edge by using Ar ion milling. The step-edge is characterized with atomic force microscope (AFM) images. And YBCO thin films are deposited by using pulsed laser. The I-V properties of step-edge junctions are characterized. The yield rate of step-edge junction is increased by new fabrication methods.

• 한국도로학회논문집
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• 제15권4호
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• pp.53-63
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• 2013

PURPOSES: The purpose of this study was to investigate the disintegration mechanism of concrete due to the infiltration of the moisture to the milling overlay pavement and to come up with a method to minimize the disintegration as well as verifying the effectiveness of the edge sealing and Fogseal method. METHODS : This study investigated the distress mechanism due to the infiltrated moisture remaining in the milling overlay pavement through chloride freezing test and verified the effectiveness of the sealing of the milling edge and fog seal methods, which have been devised to minimize the moisture infiltration, through laboratory water permeability test. Additionally, long-term pavement performance was compared for the effectiveness of the proposed method through under loading test, and field water permeability test was carried out to verify the field applicability of the proposed method. RESULTS: The result of the research confirmed that chloride deteriorates the concrete surface through disintegration and lowers its strength and that the laboratory moisture infiltration test verified the effectiveness of the milling edge sealing and fog seal methods in the deterrence of moisture infiltration to the overlay pavement with excellent long-term performance of the pavement treated with the proposed method. Although the field water permeability test revealed some deterrence of moisture infiltration of the milling edge sealing and fog seal methods to a certain extent, the difference was a little. CONCLUSIONS: The milling edge sealing and fog seal methods are limited in their effectiveness for the cases of improvident compaction management or mixture with large void, and it is believed that installation of subsurface drainage is more effective in these cases.

• 한국정밀공학회지
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• 제18권5호
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• pp.130-136
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• 2001

Generally, a metal slitting saw is plain milling cutter with thickness less than 3/16 inch. This is used for cutting a workpiece that high dimensional accuracy and surface finish is necessary. A small thin milling cutter like a metal slitting saw is useful for machining a narrow groove. In this case, built up edge(BUE) is severe at each tooth and affects the surface integrity of the machined surface and tool wear. It is well known that tool geometry and cutting conditions are decisive factors to remove BUE. In this paper, we optimized the geometry of the milling cutter and selected cutting conditions to remove BUE by the experimental investigation. The experiment was planned with Taguchi method based on the orthogonal array of design factors such as coating, rake angle, number of tooth, cutting speed, feed rate. Response table was obtained from the number of built-up edge generated at tooth. The optimized tool geometry and cutting conditions could be determined through response table. In addition, the relative effect of factors was identified bh the analysis of variance (ANOVA). Finally, coating and cutting speed turned out important factors for BUE.

• 한국산학기술학회논문지
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• 제19권5호
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• pp.122-130
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• 2018

국제 해사 기구의 선체 보호 도장 기준이 의무화됨에 따라 조선소에서는 칼라 플레이트의 모서리 부분에 대해 2R 또는 3-pass 밀링 가공을 수행해야 한다. 그러나 기존 수작업 방식에 의존하고 있는 상황에서 2R 또는 3-pass 밀링 가공을 수행한다면 작업 환경 및 생산성 측면에서 많은 문제점이 발생할 것으로 예상된다. 따라서 규정을 만족할 수 있는 모서리 밀링 자동화 시스템을 개발하여 이러한 문제점을 해결할 필요가 있다. 본 연구에서는 표준 칼라 플레이트를 대상으로 모서리 밀링 자동화 시스템 기본 설계를 수행하였고, 형상 인식 및 가공 경로 생성 알고리즘을 적용하여 가공 프로세스를 정립하였다. 또한, 운영 소프트웨어를 구축하고, 전용 가공 툴을 제작하여 밀링 테스트를 수행한 결과를 토대로 적합한 밀링 가공조건을 도출하였다. 향후, 본 연구를 통해 개발된 모서리 밀링 자동화 시스템을 조선소에 도입하여 현장 테스트를 수행하고, 그 결과를 토대로 상용화 연구를 진행한다면 선체 보호 도장 기준을 충족할 수 있는 자동화 시스템을 구축함과 동시에 생산성 향상을 기대할 수 있다.

• 터널과지하공간
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• 제8권4호
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• pp.332-341
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• 1998

석판재의 모서리 가공작업은 많은 경우 자동화가 이루어지고 있지만 제품의 형태 가 복잡해지면 여전히 수작업에 의해 연마가 이루어지고 있다. 본 논문을 성형공구의 제작 에 앞서 성형공구의 특성과 장비의 운영요소들의 변화에 따른 연마절삭성능을 파악하기 위 한 기본시험이 수행결과를 나타내는 것이다. 장비의 운영요소는 헤드의 회전속도 및 이송속 도, 가압하중, 급수율, 절삭방향과 이송방향이 포함된다. 실험결과는 연마절삭성능 즉 공구 마모 무게에 대한 판재의 절삭량으로 표시하였고, 각 운영요소들 마다의 적정 운영수준이 제시되어 있다. 또한 연마재 투입략의 변화에 대한 마모시험에서는 마모도는 연마재의 증가 에 따라 증가하지만 어느 이상의 양에서는 오히려 감소하고 있다.

• 한국정밀공학회지
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• 제19권8호
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• pp.55-62
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• 2002

A burr has been defined as undesirable projection of material formed as the result of plastic flow from a cutting or shearing operation. It is unavoidable in all kinds of machining operation. As a result, burr makes troubles on manufacturing process due to deburring cost, quality of products and productivity. In face milling operation, burrs are formed along five edges on the workpiece. In this study, the primary interest is about exit burr The influence of the cutting parameters on the formation of exit burrs in face milling will be described experimentally. Using the results of experimental study, burr types are classified according to appearance and formation mechanism in exit burr. The burr formation mechanism in each type of burr is suggested. Data bases are developed to predict burr formation result.

• International Journal of Precision Engineering and Manufacturing
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• 제7권3호
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• pp.8-13
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• 2006

Plunge milling process is used for machining hole and is widely used in aerospace, automobile, and die/mold industries. The cutter is fed in the direction of spindle axis which has the highest structural rigidity. The kinematics of plunge milling differs from the traditional turning and milling in aspect of tool engagement and chip generation. This paper proposes the mechanistic cutting force model for plunge milling. Uncut chip thickness is calculated using the present cutter edge position and the previous cutter edge position. Instantaneous cutting force coefficients, which depend only on instantaneous uncut chip thickness, are derived based on the mechanistic approach. The developed cutting force model is verified through comparison of the predicted and the measured cutting forces.

• 산업경영시스템학회지
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• 제23권60호
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• pp.23-36
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• 2000

A probabilistic model of burr formation in face milling of gray cast iron is proposed. During a face milling operation, an irregular pattern of the edge profile consisting of burrs and edge breakouts is observed at the end of cut. Based on the metal cutting theory, we derive a probabilistic model. The operational bayesian modeling approach is adopted to include the relevant theory in the model.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2006년도 추계학술대회 논문집
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• pp.105-106
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• 2006