• Title/Summary/Keyword: Edge Crack

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Correlation between Edge Scab and Corner Cracks on a Slab in Hot Strip Mill (열연 슬라브 모서리 크랙과 에지-스캡 결함의 연관성)

  • Kwon, H.C.;Lee, S.J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.04a
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    • pp.73-76
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    • 2009
  • Increase in tensile strength of steel is important for fuel efficiency and $CO_2$ reduction. But the higher the strip strength, the more defect could be generated in hot strip mill. This study focuses on line-type edge scab. One of the causes for the defect is initial edge cracks commonly observed on a slab but their correlation has not been verified yet. Thus, the objective of this report is to verify if the edge crack is exactly the seed for edge scab. For this, we conducted pilot hot rolling test with cracked slab and compared the development of cracks and edge scabs on hot-rolled strip.

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Behavior and Improvement of Construction Crack occurred on Anchorage of PSC-edge Girder Rahmen Bridge (PSC-Edge 거더 라멘교의 정착부에 발생한 시공 균열 거동과 개선)

  • Ok, Jae-Ho;Yhim, Sung-Soon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.5
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    • pp.569-576
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    • 2019
  • PSC-Edge Rahmen Bridge makes low thickness and long span by introducing prestressed force to the edge girder and reducing positive moment. In the bridge, diagonal tension cracks occurred in the direction of $45^{\circ}$ to outer side of the girder after the temporary bent supported on the lower part of the upper slab and the secondary strand is tensioned on the girder. Researches on stress distribution and burst crack behavior of pre-stress anchorage has been conducted, it is difficult to analyze an obvious cause due to difference between actual shape and boundary condition. This study performed 3D frame analysis with additional boundary condition of temporary bent, the maximum compression stress occurred in the girder and there was a limit to identify the cause. It performed 3D Solid analysis with LUSAS 16.1 and the maximum principal tensile stress occurred at the boundary between the girder and the slab. As analyzing required reinforcement quantity at obtuse angle of the girder with the maximum principal tensile stress and directional cosine, reinforcement quantity was insufficient. Additional bridges have increased reinforcement quantity and extended area and crack was not occurred. It is expected that cracks on the girder during construction could be controlled by applying the proposed method to PSC-Edge Rahmen Bridge.

A Study on the Effect of the Overload Ratio on the Fatigue Crack Growth Retardation (과대하중비가 균열성장지연에 미치는 영향에 관한 연구)

  • Kim, Kyung-Su;Kim, Sung-Chan;Shim, Chun-Sik;Park, Jin-Young;Cho, Hyung-Min
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2003.05a
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    • pp.306-311
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    • 2003
  • A growing fatigue crack is known to be retarded on application of an overload cycle. The retardation may be characterized by the total number of cycles involved during retardation and the retarded crack length. The overload ratio plays an important role to influence the retardation behavior. The objective of the present investigation is to study the effect of different overload ratio on the retardation behavior. For DENT(double edge notched tension) specimens and ESET(eccentrically-loaded single edge crack tension) specimens, fatigue crack growth tests are conducted under cyclic constant-amplitude loading including a single tensile overloading with different overload ratios. The proposed crack retardation model predicts crack growth retardation due to a single tensile overloading. The predictions are put into comparison with the experimental results to confirm the reliability of this model.

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Large deflection analysis of edge cracked simple supported beams

  • Akbas, Seref Doguscan
    • Structural Engineering and Mechanics
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    • v.54 no.3
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    • pp.433-451
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    • 2015
  • This paper focuses on large deflection static behavior of edge cracked simple supported beams subjected to a non-follower transversal point load at the midpoint of the beam by using the total Lagrangian Timoshenko beam element approximation. The cross section of the beam is circular. The cracked beam is modeled as an assembly of two sub-beams connected through a massless elastic rotational spring. It is known that large deflection problems are geometrically nonlinear problems. The considered highly nonlinear problem is solved considering full geometric non-linearity by using incremental displacement-based finite element method in conjunction with Newton-Raphson iteration method. There is no restriction on the magnitudes of deflections and rotations in contradistinction to von-Karman strain displacement relations of the beam. The beams considered in numerical examples are made of Aluminum. In the study, the effects of the location of crack and the depth of the crack on the non-linear static response of the beam are investigated in detail. The relationships between deflections, end rotational angles, end constraint forces, deflection configuration, Cauchy stresses of the edge-cracked beams and load rising are illustrated in detail in nonlinear case. Also, the difference between the geometrically linear and nonlinear analysis of edge-cracked beam is investigated in detail.

Smartphone-based structural crack detection using pruned fully convolutional networks and edge computing

  • Ye, X.W.;Li, Z.X.;Jin, T.
    • Smart Structures and Systems
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    • v.29 no.1
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    • pp.141-151
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    • 2022
  • In recent years, the industry and research communities have focused on developing autonomous crack inspection approaches, which mainly include image acquisition and crack detection. In these approaches, mobile devices such as cameras, drones or smartphones are utilized as sensing platforms to acquire structural images, and the deep learning (DL)-based methods are being developed as important crack detection approaches. However, the process of image acquisition and collection is time-consuming, which delays the inspection. Also, the present mobile devices such as smartphones can be not only a sensing platform but also a computing platform that can be embedded with deep neural networks (DNNs) to conduct on-site crack detection. Due to the limited computing resources of mobile devices, the size of the DNNs should be reduced to improve the computational efficiency. In this study, an architecture called pruned crack recognition network (PCR-Net) was developed for the detection of structural cracks. A dataset containing 11000 images was established based on the raw images from bridge inspections. A pruning method was introduced to reduce the size of the base architecture for the optimization of the model size. Comparative studies were conducted with image processing techniques (IPTs) and other DNNs for the evaluation of the performance of the proposed PCR-Net. Furthermore, a modularly designed framework that integrated the PCR-Net was developed to realize a DL-based crack detection application for smartphones. Finally, on-site crack detection experiments were carried out to validate the performance of the developed system of smartphone-based detection of structural cracks.

Influence of Circular Hole for Fracture Criteria of Interface Crack in Bonded Dissimilar Materials (이종접합 계면균열의 파괴기준에 대한 원공의 영향)

  • 정남용
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.301-306
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    • 1999
  • Application of bonded dissimilar materials in various industries are increasing. When these materials are used in structures, it needs to investigate strength evaluation applying fracture mechanics. Al/Epoxy bonded dissimilar materials with an interface crack and an interface crack emanating from an edge semicircular hole were prepared for the static tests so that experiment of fracture toughness were carried out. Stress intensity factors of interface cracks in bonded dissimilar materials were computed with boundary element method(BEM) and the fracture criteria of mixed mode crack were analyzed. From the results, the fracture criteria and the method of strength evaluation by the fracture toughness in Al/ Epoxy bonded dissimilar materials were proposed.

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Prediction of Crack Propagation Path Using Boundary Element Method in IC Packages (반도체 패키지의 경계요소법에 의한 균열진전경로의 예측)

  • Chung, Nam-Yong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.3
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    • pp.15-22
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    • 2008
  • Applications of bonded dissimilar materials such as integrated circuit(IC) packages, ceramics/metal and resin/metal bonded joints, are very increasing in various industry fields. It is very important to analyze the thermal stress and stress singularity at interface edge in bonded joints of dissimilar materials. In order to investigate the IC package crack propagating from the edge of die pad and resin, the fracture parameters of bonded dissimilar materials and material properties are obtained. In this paper, the thermal stress and its singularity index for the IC package were analyzed using 2-dimensional elastic boundary element method(BEM). From these results, crack propagation direction and path by thermal stress in the IC package were numerically simulated with boundary element method.

Edge Crack Behavior in a Three Layered Piezoelectric Composite Under Anti-Plane Impact Loads (면외 충격하중을 받는 3층 압전 복합재료내의 가장자리 균열거동)

  • Kwon, Soon-Man;Son, Myung-Son;Lee, Kang-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.10
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    • pp.2172-2179
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    • 2002
  • In this paper, we examine the dynamic electromechanical behavior of an edge crack in a piezoelectric ceramic layer bonded between two elastic layers under the combined anti-plane mechanical shear and in-plane electric transient loadings. We adopted both the permeable and impermeable crack boundary conditions. Fourier transforms are used to reduce the problem to the solution of two pairs of dual integral equations, which are then expressed to a Fredholm integral equation of the second kind. Numerical values on the dynamic energy release rate are presented to show the dependences upon the geometry, material combination, electromechanical coupling coefficient and electric field.

A study of minimizing edge chipping of coverglass using MR Polishing (MR Polishing을 이용한 커버글라스의 굽힘강도 향상에 관한 연구)

  • Lee, Jeong-woo;Kim, Ji-Hun;Lim, Dong-Wook;Ha, Seok-Jae
    • Design & Manufacturing
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    • v.16 no.1
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    • pp.50-54
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    • 2022
  • Coverglass of electronic equipments is thinner and slimmer, so the glass must have good bending strength. In these days, the polishing edge of glass is used by solid tool like grinding wheel. But solid tool leave micro crack or edge chipping in edge of glass. MR polishing is an optimal method by polishing edge of glass. MR polishing is used MR fluid that is a liquid tool. MR polishing doesn't leave tool path or residual stress, micro crack and edge chipping unlike grinding wheel polishing. In this paper, the results of grinding and MR polishing were compared and analyzed to improve bending strength by minimizing edge chipping of cover glass. It was derived that the depth and size of cracks have a significant influence on the bending strength of the glass edge. The edges of the glass using MR grinding were analyzed to have a better surface and higher bending strength than the glass using abrasive wheel grinding. It was confirmed that MR polishing had an effect on strength improvement by effectively removing cracks in the specimen.

Effect of process parameters on propagation of edge crack in the cold rolling (냉간 박판압연공정에서 공정변수가 엣지 크랙 성장에 미치는 영향)

  • Cui, Xiang Zi;Lee, S.H.;Lee, S.J.;Lee, J.B.;KIm, B.M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.405-408
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    • 2009
  • Edge cracks in cold rolling always influence to the quality of productions, while the "V" shaped cracks were propagated by passing the roll gap. We set up the sizes and shapes of initial cracks in simulation according to the references from real productions. Different to in hot rolling, the cracks in cold rolling couldn't be reduced from propagation automatically after generated, even if these could be reduced by changing the process parameters. In this paper, we described the affections of process parameters on the propagation of edge cracks, such as reduction ratio and tension. We predicted that the dependence of the cracks propagations of changing of process conditions and expected to gain the smaller edge cracks. By raising the reduction ratio, the cracks were propagated increasingly in both transverse and rolling directions. And as tension raise, the cracks became propagated in both directions in which transverse direction was less effectively.

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