• Title/Summary/Keyword: Eddy current Dynamometer

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Linearity study for the field coil current and the load of eddy current dynamometer (Eddy current 동력계의 부하와 와전류의 직진성 관련 연구)

  • 문병수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.66-72
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    • 2000
  • Commercial eddy current dynamometers control the torque of ratating body (poer supply machine) with the field coil current being operated as a braking force. In this paper, we studied about the relation between the field coil current and the torque load of eddy current dynamometer. By the torque measuring analysis of eddy current dynamometer, it is linear relation between the brake force measured from the torque meter (e.g. load cell, strain gage or spring balance etc.) which is installed at the case of dynamometer and the multiply of shaft rpm by the square of field coil current (N$\times$Ia2). To prove the relation, it was experimented and showed that the torque operated by the rotating body can be measured with the shaft rpm and the field coil current of eddy current dynamometer. This result shows a possibility that eddy current dynamometer can measures the torque of rotating body without special torque measuring devices.

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A Study on the Measurement of Load Torque by the Field Coil Current in an Eddy Current Dynamometer (와전류 동력계에서 계자전류를 이용한 부하토크의 측정에 관한 연구)

  • Mun, Byung-Su;Lee, Eung-Suk;Lee, Hyung-Seok
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.10
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    • pp.84-92
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    • 2001
  • Commercial eddy current dynamometers control the torque of rotating body, power supply machine, with the field coil current being operated as a braking force. In this paper, we studied the relation between field coil current and torque load of eddy current dynamometer. By the torque measuring analysis of eddy current dynamometer it is linear relation between the brake force measured from a torque meter which is installed at the case of dynamometer and the multiplied shaft rpm by the squares of field coil current (N$\times$I$^2$). To prove the relation, it was experimented and showed that the torque operated by the rotating body can be measured with the shaft rpm and the field coil current of the eddy current dynamometer. This result shows a possibility that eddy current dynamometer can measure the torque of rotating body without a torque measuring device. such as load cell.

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Surface Precision due to Change of Cutting Depth and Cutting Location when Ball End Milling (볼엔드밀 가공시 절삭깊이와 가공위치의 변화에 따른 표면정밀도)

  • 박성은;왕덕현;김원일;이윤경
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.274-278
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    • 2000
  • Ball end milling process is widely used in the die and mould manufacturing because of suitableness for the machining of free form surface. But, as ball end mill is long and thin, it is easily deflected by cutting force. In this study, Cutting force, tool deflection and surface precision was measured according to the change of depth and cutting location. Cutting force was acquired with tool dynamometer and a couple of eddy-current sensor measured tool deflection in x-y direction each. After machining, surface precision was measured with roundness tester and coordination measuring machine for sculptured surface angle change and cutting depth.

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Characteristics of Ball End Milling and Rotary Die-sinking Electrical Discharge Machining for the Cutting Inclination Location (가공경사면 위치에 따른 볼엔드밀가공과 회전식 형조방전가공 특성)

  • 왕덕현;김원일;박성은;박창수
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.5
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    • pp.73-80
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    • 2002
  • In this study, work materials of the ree form surface shape was machined by ball end mill cutter according to the change of cutting location and depth, and the acquired data of cutting force, tool deflection and shape accuracy were analyzed. Cutting force results were obtained with tool dynamometer and tool deflection values were measured by a couple of eddy-current sensors. Shape accuracy was obtained by roundness tester and surface profile measuring machine. As inclination angle was decreased, cutting force was increased. Cutting force showed large value at $105^{\circ}$ and $150^{\circ}$. Tool deflection was less at down milling than at up milling, decreased at 45$^{\circ}$ and 120$^{\circ}$, and shown large tool deflection at $150^{\circ}$. Roughness values were found to be bad in the inside of surface shape tool deflection. Surface accuracy was obtained better precision in down milling than in up milling.

A study on the optimal conditions for machining accuracy when endmill fillet cutting at the corner (코너부 모깍기 엔드밀가공시 가공정밀도의 최적조건에 관한 연구)

  • Choi, Sung-Yun;Kwon, Dae-Gyu;Park, In-Su;Wang, Duck-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.4
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    • pp.101-108
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    • 2016
  • Endmill fillet cutting at the corner was conducted with the online measurement of cutting forces and tool deflection by a tool dynamometer and an eddy current sensor system. The profile of the machined surface was also compared with the CAD profile with a Coordinate Measuring Machine (CMM) and CALYPSO software. It was found that the end mill cutter with four blades has a better surface profile than that with two blades, and the cutting forces and tool deformation were increased as the cutting speed was increased. When the tool located at the degree $45^{\circ}$ corner was found to conduct the maximum cutting force than started to the point of the workpiece. As it was compared with the CMM and ANOVA analysis result in the case that the cutting force and tool deformation was the maximum, it was found that the result was affected by the spindle speed and the number of blades.

Study on Upward Machining of Inclined Surface by Ball-End Milling (볼 엔드밀에 의한 경사면 상방향 절삭가공에 관한 연구)

  • Jeong, Jin-Woo;Bae, Eun-Jin;Kim, Sang Hyun;Wang, Duck Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.4
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    • pp.87-93
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    • 2021
  • The mold industry is competitive, and mold should be processed under optimal conditions for efficient processing. However, the cutting conditions of the ball-end mill, which are a major factor in mold processing, are mostly set empirically, and considerable research is required for increasing the tool life and processing accuracy. In this study, a tool dynamometer and an eddy current sensor were used along with NI-DAQ, a data acquisition device, to obtain characteristic values of the cutting force and tool deformation during the ball end-mill machining of inclined surfaces at a machining center. The cutting force and tool deformation were measured in an experiment. It was found that the tool received the greatest cutting force at the end of the machining process, and the deformation of the tool increased rapidly. Furthermore, the cutting force tended to increase with the angle and number of rotations. The deformation increased rapidly during the machining of a 45° inclined surface.

Machining Precision according to the Change of Feedrate when Ball Endmilling of Semisphere Shape (볼 엔드밀에 의한 반구 가공시 이송속도 변화에 따른 가공정밀도)

  • 임채열;우정윤;김종업;왕덕현;김원일
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.930-933
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    • 2000
  • Experimental study was conducted for finding the characteristics of machining precision according to the change of feedrate when ball endmilling of semisphere shape. The values of tool deflection and cutting force were measured simultaneously by the systems of eddy-current sensor and dynamometer. The machining precision was analyzed by roundness values, which were deeply relating with tool deflection and forces. the roundness was decreased in down-milling than in up-milling for each feedrate. As the cutting edge is moved to radius direction on the tool path, the tool deflection and the cutting force were seemed to be decreased. As the tool path was moved downward, the values of roundness, cutting force and tool deflection were obtained better ones. When compared the values of roundness, cutting force and tool deflection for different feedrate, the best machining accuracy was obtained at feed rate of 90mm/min in down-milling.

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Eddy current brake type dynamometer (와류제동형동력계)

  • 성찬용
    • 전기의세계
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    • v.17 no.3
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    • pp.62-63
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    • 1968
  • 전동기의 특성측정법은 여러가지가 있으나 소형전동기의 부하시험을 하고저 할때는 보통 Prony Brake가 사용되고 있다. 이 Prony Brake를 사용하신 분은 누구든지 경험하듯이 냉각수의 공급이 곤란하며 산수가 되어 시험장소에 물바다가 되며 Balance가 되더라도 Arm의 진동으로 저울의 눈금을 읽기가 곤란하여 정확한 특성산출에 지장을 초래하고 있다. 금반 폐공장에서 상기의 곤란한 점을 제거하고 간편하고 효율좋은 실부하시험기를 제작 사용하여 다대한 성과를 올리고 있기에 그 구조와 사용방법을 소개하고저 한다.

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A Study on the Engine Oil Life for Small Size Single Cylinder Engine. (단기통 소형 엔진의 엔진오일 수명에 관한 연구)

  • 정동윤;신성철
    • Tribology and Lubricants
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    • v.11 no.3
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    • pp.40-47
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    • 1995
  • The engine oil life was examined experimentally for small size single cylinder engines. This study was conducted in the laboratory. An Eddy Current type engine dynamometer was used with a motorcycle and a cultivator engine. Physical and chemical properties of used oil was analyzed to examine the oil life. Flushed oil was used for the reference instead of the new oil. It were found that deterioration of dynamic viscosity and anti-wear property of engine oil was due to dilution by fuel not depletion of ZDTP.

Effect of Carburetor throttle angle on the characteristics of 2-stroke 26cc small engine (카뷰레터 스로틀 변화가 26cc 급 2 행정 엔진 특성에 미치는 영향)

  • Choy, Y.H.;Cho, H.M.;Cho, S.N.;Kim, B.G.;Yoon, S.J.;Han, J.G.
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.3341-3346
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    • 2007
  • This paper presents effects of carburetor throttle angle on the performance characteristics of a small sparkignited, gasoline engine. The engine used in the test is a single cylinder, two-stroke, air-cooled 26cc SI engine for brush-cutter. We measured the rpm, torque, power, and fuel consumption according to the six different throttle angle conditions of the rotary-type carburetor and to the engine dynamometer loads. We had concluded that maximum power happened at 5000${\sim}$6000rpm and at the same condition was the minimum specific fuel consumption.

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