• Title/Summary/Keyword: Eddy Current Probe

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Eddy Current Signal Analysis for Transmit-Receive Pancake Coil on ECT Array Probe

  • Lee, Hyang-Beom
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.1
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    • pp.25-29
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    • 2006
  • In this paper, the eddy current signals come from a pair oi transmit-receive (T/R) pancake coil on ECT array Probe are analyzed with the variations of the lift-of and of the distance between transmit and receive coils. To obtain the electromagnetic characteristics of the probes, the governing equation describing the eddy current problems is derived from Maxwell's equation and is solved using three-dimensional finite element method. Eddy current signals from T/R coils on ECT array probe have quite different characteristics compared with ones from impedance coil on rotating pancake coil probe. The results in this paper ran be helpful when the field eddy current signals from ECT array probe are evaluated.

Equivalency Assessment for an Eddy Current System Used for Steam Generator Tubing Inspection

  • Cho, Chan-Hee;Lee, Tae-Hun;Yoo, Hyun-Ju;Moon, Gyoon-Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.35 no.4
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    • pp.258-267
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    • 2015
  • Eddy current testing is widely used for inspecting steam generator tubing in nuclear power plants (NPPs). The inspection technique for steam generator tubing in NPPs should be qualified in accordance with examination guidelines. When the components of a qualified system such as eddy current tester, probe, and data analysis program, are changed, the equivalency of the modified system to the originally qualified system must be verified. The eddy current tester is the most important part of an eddy current testing system because it excites and transmits alternating currents to the probe, receives coil impedance of the probe and generates signals for anomalies. The Korea Hydro & Nuclear Power Co., Ltd. (KHNP) developed an eddy current testing system with an eddy current tester and data acquisition-analysis program for inspecting the steam generator tubing in NPPs; this system can be used for an array probe and as a bobbin and rotating probes. The equivalency assessment for the currently developed system was carried out, and we describe the results in this paper.

The Study on Reliability Improvement in Eddy Current Inspection by Signal Characteristic Optimization of Multi-coil Array Probe (다중센서 신호특성 최적화를 통한 와전류검사 신뢰성 개선연구)

  • Ahn, Y.S.;Gil, D.S.;Park, S.G.
    • Journal of Power System Engineering
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    • v.14 no.2
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    • pp.60-64
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    • 2010
  • This paper introduces reliability improvement and time saving in eddy current inspection by signal characteristic optimization of multi-coil eddy current array probe. In the past, Multi-coil array probe and single probe were used for the gas turbine rotor surface inspection & defect evaluation. The multi-coil array probe was used for the broad area inspection. But the signal deviations among multi-coil array probe are maximum 28% in commercial probe. This differences were considered to impedance differences among coils, so it is very difficult to evaluate exact defect size. The signal deviations among multi-coil array probe are maximum 28% in commercial probe. So, single coil inspection was used for exact defect sizing. The purpose of this study is to improve signal deviations of multi-coil array probe. The introduced new technology can improves this deviation by adjusting input voltage in each coil. At first, apply same voltage in each coil and collect signal amplitude of each coil. And calculate new input voltage based on signal amplitude of each coil. If the signal amplitude deviation is within 5% among multi-coil array probe, the signal amplitude of multi-coil array probe is reliable. The proposed technology gives 2% signal deviation among multi-coil array probe. The proposed new technology gives reliability improvement and inspection time saving in eddy current inspection.

Development of Magnetic Phase Detection Sensor for the Steam Generator Tube in Nuclear Power Plants

  • Son, De-Rac;Joung, Won-Ik;Park, Duck-Gun;Ryu, Kwon-Sang
    • Journal of Magnetics
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    • v.14 no.2
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    • pp.97-100
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    • 2009
  • A new eddy current testing probe was developed to separate the eddy current signal distortion caused by permeability variation clusters and ordinary defects created in steam generator tubes. Signal processing circuits were inserted into the probe to increase the signal-to-noise ratio and allow digital signal transmission. The new probe could measure and separate the magnetic phases created in the steam generator tubes in the operating environment of a nuclear power plant. Furthermore, the new eddy current testing probe can measure the defects in steam generator tubes as rapidly as a bobbin probe with enhanced testing speed and reliability of defect detection.

A Study on Applying Array Probe for Steam Generator Tube Inspection (배열형 탐촉자를 이용한 증기발생기 세관 검사 적용성 검토)

  • Kim, In Chul;Cheon, Keun Young;Lee, Young Ho
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.5 no.1
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    • pp.25-31
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    • 2009
  • Steam Generator(SG) tube is an important component of Nuclear Power Plant(NPP), which comprises of the pressure boundary of primary system. The integrity of SG tube has been confirmed by the eddy current test every outage. In Korea, Bobbin probe and MRPC probe have been generally used for the eddy current test. Meanwhile the usage of Array probe has gradually increased in U.S., Japan and other countries. In this study, we investigated the defect detection capability of the Array probe through its preliminary application to SG tube inspection. The Array probe has the equivalent capability in the defect detection and sizing as the conventional methods. Thus it is desirable that the Array probe is generally applied to SG tube inspection in the domestic NPPs.

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Study on Characteristics of Eddy Current Array Coil Operated in Transmit-Receive Mode and Surface Inspection Using This Probe (송수신 모드 배열 코일 와전류 탐촉자의 특성 연구 및 이를 이용한 표면검사)

  • Lee, Tae-Hun;Jee, Dong-Hyun;Cho, Chan-Hee;Kim, In-Chul
    • Journal of the Korean Society for Nondestructive Testing
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    • v.37 no.1
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    • pp.21-28
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    • 2017
  • Eddy current array (ECA) technology provides the ability to electronically scan without mechanical scanning for a footprint of probe that consists of several eddy current coils arranged side-by-side and two dimensionally. Compared to single-coil eddy current technology, the ECA technology has a higher inspection speed and reliability because a large area can be covered in a single-probe pass and the obtained images can facilitate data interpretation. In this study, we developed an eddy current array probe with $2{\times}16$ coil arrays and a multiplexer that can select transmit-receive coils sequentially and operate in transmit-receive mode. Surface inspection was performed using this probe for specimens that had various flaws and the characteristics of transmit-receive mode ECA technology was studied through an analysis of the obtained eddy current signals and C-scan images.

A Study on 3-Dimensional Profilometry of Steam Generator Tube Using a New Eddy Current Probe

  • Kim, Young-Kyu;Song, Myung-Ho;Choi, Myung-Sik
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.3
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    • pp.225-235
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    • 2010
  • There are many types of the geometric transitions such as dent, bulge, protrusion, expansion, etc, on the inner and outer surfaces of heat exchanger tubes, steam generator tubes, and condenser tubes of nuclear power plants. Such geometric transition causes a local residual stress in heat exchanger tubes and acts as a structural factor accelerating the evolution of defects, in particular stress corrosion cracks. In the conventional eddy current test methods, the bobbin coil profilometry can provide 2-dimensional geometric information on the variation of the average inner diameter along the tube length, but the 3-dimensional distribution and the quantitative size of a local geometric transition existing in the tube cannot be measured. In this paper, a new eddy current probe, developed for the 3-dimensional profile measurement, is introduced and its superior performance is compared with that from the conventional bobbin coil profilometry for the various types of geometric transition. Also, the accuracy of the probe for the quantitative profile measurement is verified by comparing the results with that from the laser profilometry. It is expected that the new eddy current probe and techniques can be effectively used for an optimization of the tube expansion process, and the management of tubes with geometric transitions in service.

Characteristic Analysis and Design of PC Probe for Eddy Current Testing (와전류탐상을 위한 PC 프로브의 특성해석 및 설계)

  • Kim Yong Taek;Lee Hyang-beom
    • Proceedings of the KIEE Conference
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    • summer
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    • pp.965-967
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    • 2004
  • In this paper, characteristic analysis of PC(Pancake Coil) probe with the size variation is presented for eddy current testing. Characteristics of probe are numerically calculated by using the finite element method. From the numerical analysis, the optimum frequency and groups for an experiment are selected. Probes are made and experiment is performed. From the experimental results, the probe shows maximum sensitivity when the size of defect is equal to the size of probe and when the inside diameter is similar to the width of probe and when the height is low. The result can be helpful to the standard of design of PC probe for eddy current testing.

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Present Condition and View of Eddy Current Testing Probe for Nuclear Power Plant Steam Generator Tube Examination (원전 증기발생기 세관 검사를 위한 와전류 탐상 프로브의 현황 및 전망)

  • Kim Ji-Ho;Lee Hyang-Beom
    • 한국정보통신설비학회:학술대회논문집
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    • 2006.08a
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    • pp.241-245
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    • 2006
  • In the examination of Steam Generator (SG) tube in Nuclear Power Plant (NPP) Eddy Current Testing (ECT) probes play an Important role in detecting the defects. Bobbin probe and Rotating Pancake Coil (RPC) probe is usually used for the inspection of SG tube. Bobbin probe is good at high speed inspection, but ability of detection of circumferential defect is very weak. On the contrary RPC probe, which moves for inspection in the direction of axial and circumferential simultaneously, has very slow inspection speed, but it was excellent detection capability fur small cracks, which is hardly detected by bobbin probe. Many examinations of SG tube examination of NPP are achieved during short period. Therefore, solution about this must develop probe of new form for examination performance and examination time shortening of other probe. In this paper, analyzed technological present condition of Bob-bin probe and RPC probe been using in Nondestructive Testing (NDT) for SG tube defect detection and Appeared about background theory and view of developed probe newly.

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A Study on Electrical Characteristics for Coil Winding Number Changes of Eddy Current Bobbin Coil for Steam Generator Tubes in NPPs (원전 증기발생기 전열관 와전류검사용 보빈코일의 권선 수 변화에 대한 전기적 특성 연구)

  • Nam, Min-Woo;Kim, Cheol-Gi
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.1
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    • pp.64-70
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    • 2012
  • Two kinds of eddy current probes are mainly used to perform the steam generator tube integrity assesment in NPPs. The first one is the bobbin probe using for inspection of volumetric defect like a fretting wear. The second one is the rotating probe using for inspection of non-volumetric defect like a crack. The eddy current probe is one of the essential components which consist of the whole eddy current examination system, and provides a decisive data for the tube integrity in accordance with acceptance criteria described in specific procedures. The design of ECT probe is especially important to improve examination results because the quality of acquired ECT data is depended on the probe design characteristics, such as coil geometry, electrical properties, operation frequency. In this study, it is analyzed that the coil winding number of differential bobbin probe affects the electrical properties of the probe. Eddy current bobbin probes for the steam generator tubes in NPPs are designed and fabricated according to the results. Experiment shows that the change in coil winding number has much effects on the optimum inspection frequency determined by the tube geometry and material. Therefore, the coil winding number in bobbin probe is very important in the probe design. In this study, a basis of the coil winding number for the eddy current bobbin probe design for steam generator tubes in NPPs is established.