• Title/Summary/Keyword: Eco-friendly surface treatment

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Development of An Eco-friendly Surface Treatment Process for the Design of the Al Lead Tab in Lithium-ion Batteries

  • Cheon, Jeongsuk;Kim, Jongwon
    • Journal of the Korean Chemical Society
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    • v.64 no.3
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    • pp.153-158
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    • 2020
  • With the recent popularity of mobile devices, the demand for lithium-ion batteries is increasing. In this study, the surface treatment process for the development of the Al (aluminum) lead tab for positive electrode, a key component of the pouch-type lithium-ion battery, was investigated. Anodizing and sealing processes were tested as surface treatment techniques. It was found that only a sealing process is needed to obtain sufficient adhesive strength. In the present study, an adhesive strength of 17 N/12 mm was achieved by degreasing and etching pretreatment, followed by a sealing process of 10 min duration. This adhesive strength was greater than that achievable using Cr (chromium) surface treatment. Using various surface analysis techniques, the shape and composition of the surface before and after being subjected to the surface treatment were compared and analyzed. The results of this study are expected to contribute to the development of an eco-friendly lead tab.

A Study on Surface properties of Cr-Mo-V Steel by Eco-friendly Salt Bath Nitriding Treatment (Cr-Mo-V강의 친환경 염욕질화처리에 의한 표면특성 연구)

  • Jung, Gil-Bong
    • Journal of the Korea Institute of Military Science and Technology
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    • v.13 no.2
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    • pp.275-282
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    • 2010
  • The improved properties of surface layer can be achieved by so-called "new salt bath nitriding(NSBN)", which has been developed by a domestic company. This process based upon modified traditional salt bath nitriding process, increased hardenability with minimum toughness deterioration. This process also offers not only less white layer surfaces but also more eco-friendly one. That is, NSBN is the new eco-friendly surface treatment technology removing harmful $CN^-$ and toxic gas. According to the research of applying NSBN to Cr-Mo-V steel which has been used in defense industry, showed the improved result of wear resistance and surface hardening than non-coated condition. In further, we expect NSBN to curtail expenses and productivity improvement applied to the various defense industry parts.

Development of Controlled Gas Nitriding Furnace : Controlled Gas Nitriding Technology and Present Situation in Korea (질화포텐셜 제어 가스질화로 개발(I) : 제어질화 및 국내 기술 현황)

  • Won-Beom Lee;Sukwon Son
    • Journal of the Korean Society for Heat Treatment
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    • v.36 no.1
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    • pp.40-46
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    • 2023
  • Controlled nitriding is a technology that controls the nitriding potential based on the gas partial pressure received through an IOT-based sensor. Controlled nitriding is characterized by easy control of the phase of the nitride compound and excellent reproducibility of quality. In particular, it is possible to form a compound layer of excellent quality with fewer pores on the surface. However, despite these advantages, the application of controlled nitriding still needs to be improved in Korea. This paper explains the characteristics of controlled nitriding and describes the future direction and the problems of controlled nitriding in Korea.

Development of Eco-friendly Textiles by Studying the effect of the Natural Chorangak Liquid Treatment of Silk Fabrics - Focusing on the Mechanical Properties & the Hand - (견직물의 초란각액 처리 조건에 따른 연구(I) - 물성 및 태 변화를 중심으로 -)

  • Lee, Jungju;Kim, Kiyoun
    • Korean Journal of Human Ecology
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    • v.22 no.1
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    • pp.131-140
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    • 2013
  • Eco-friendly and health-functional clothing is now becoming the target of the worldwide hot trends. The purpose of this study is to develop an eco-friendly textiles to decrease environmental pollution and to be harmless for human health by investigating how the natural chorangak liquid treatment affects the changes of mechanical properties and the hand of silk fabrics according to different treatment conditions. Treatment was varied with various temperatures ($85^{\circ}C$, $90^{\circ}C$, $95^{\circ}C$) for 90 seconds after degumming. The results were as follows: 1) The natural chorangak liquid is the most effective at the ratio of glacial acid 200ml with eggshell 20g minimizing the time limit and sludge reduction. Its treatment of silk fabrics is optimized at $90^{\circ}C$ for 90 seconds with 25% conc. after degumming when considering tenacity and elongation. 2) After the treatment, tenacity and elongation of specimen are increased compared with those of degummed silk fabrics. 3) After analyzing the effect of the treatment on the characteristic values of basic mechanical properties of silk fabrics, mechanical properties (tensile, bending, shearing, compression, surface) are overall improved. The properties of thickness and weight are increased as well. 4) Based on the clear analysis on effects of the treatment on the mechanical properties and the hand of silk fabrics, the level of THV was enhanced from good to excellent. Therefore, chorangak liquid can be utilized satisfactorily as a new finishing agent for developing eco-friendly textiles.

Study of Junior Furniture Design with LPM (LPM을 이용한 학생용 가구디자인 연구)

  • Lee, Hyun Jung
    • Journal of the Korea Furniture Society
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    • v.23 no.4
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    • pp.355-363
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    • 2012
  • From the end of the 20th century, there has been increased interest for life Well-Being and LOHAS. Attracting the interest of consumers for eco-friendly materials, the furniture in the finish of the interior space of interest. In the finish of the interior space and living furniture, eco-friendly materials and the process of development and research has led to a surface treatment for reducing hazardous substances. By a combination of natural materials and the latest eco-friendly rating, recognized in LPM (Low Pressure Melamine) has been developed. LPM was used birch and eco-friendly materials, the development of student furniture can be expanded depending on the growth.

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Formation of compound layers and Wear behavior of AISI4115 steels by gaseous nitriding process (AISI4115 기계구조용 합금강의 질화 가스분위기에 따른 화합물층의 형성 및 내마모특성)

  • Kim, Taehwan;Son, Seokwon;Cho, Kyuntaek;Lee, Kee-ahn;Lee, Won-beom
    • Journal of the Korean institute of surface engineering
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    • v.54 no.5
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    • pp.267-277
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    • 2021
  • Nitriding layers developed during gaseous nitriding of AISI4115 steels for the application of steel bushing part were investigated. The compound layer thickness of about 10㎛, 0.3mm of case depth under the same conditions, and conventional nitriding, nitrocarburizing, and controlled nitriding were performed in three methods. In the controlled nitriding, KN was controlled by measuring the hydrogen partial pressure. The nitrided samples were analyzed by micro Vickers hardness test, optical microscopy and scanning electron microscopy. The phases of compound layer were identified by X-ray diffraction and electron backscatter diffraction. The controlled nitriding specimen indicated the highest surface hardness of about 860 HV0.1. The compound layer of the conventional nitriding and nitrocarburizing specimen was formed with about 46% porous layer and 𝜺 + 𝜸' phase, and about 13% porous layer and about 80% 𝜸' phase were formed on the controlled nitriding specimen. As a result of the Ball-on-disk wear test, the worn mass loss of ball performed on the surface of the controlled nitriding specimen was the largest. The controlled nitriding specimen had the highest surface hardness due to the lowest porous percentage of compound layer, which improved the wear resistance.

Challenges for the realization of carbon neutrality and air pollution improvement in major Northeast Asian countries: The importance of transitioning to eco-friendly EV industry and the necessity of developing lightweight materials

  • Sung-Hyung Lee;Hitoshi Yashiro;Song-Zhu Kure-Chu
    • Journal of the Korean institute of surface engineering
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    • v.56 no.1
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    • pp.12-39
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    • 2023
  • Diseases caused by air pollution and abnormal climate are occurring worldwide due to global warming. Accordingly, the international community has established a strategy to respond to climate change, and major countries have shifted their economic policies to eco-friendly industries. In this study, we investigate the current status of the renewable energy industry and that of responses to carbon neutrality and PM2.5 (air pollution) in the three major Northeast Asian countries of Japan, Korea, and China, covering changes in the corporate perceptions of Environment, Social, Governance and RE100. In more detail, the three major Northeast Asian countries, referred to as the climate villains in the international community, explain the importance of successful entry into the electric vehicles (EV) industry for a rapid transition to an eco-friendly industry. Moreover, we study the application of lightweight materials for vehicles to improve mileage in the EV industry and technical problems to be solved in the future.

Effects of Commercial Nitrilase Hydrolysis on Acrylic Fabrics

  • Kim, Hye Rim;Seo, Hye Young
    • Fashion & Textile Research Journal
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    • v.18 no.6
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    • pp.889-896
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    • 2016
  • This study aims to evaluate the hydrolytic activity of a commercial nitrilase and optimize nitrilase treatment conditions to apply eco-friendly finishing on acrylic fabrics. To assess the possibility of hydrolyzing nitrile bonds in acrylic fabric using a commercial nitrilase, the amounts of hydrolysis products, ammonia and carboxylate ions, were measured. The treatment conditions were optimized via the amount of ammonia. The formation of carboxylate ions on the fabric surface was detected by X-ray photoelectron spectroscopy and wettability measurements. After nitrilase treatment, ammonia was detected in the treatment liquid; thus, nitrilase hydrolyzed the nitrile bonds in acrylic woven fabric. The largest amount of ammonia was released into the treatment liquid under the following conditions: pH 8.0, $40^{\circ}C$, and a treatment time of 5 h. The formation of carboxylate ions on the acrylic woven fabric surface by nitrilase hydrolysis was proven by the increased O1s content measuring of XPS analysis. From comparison of the results of nitrilase and alkaline hydrolysis, the white index and strength of the alkali-hydrolyzed acrylic fabric decreased, whereas those of the nitrilase-hydrolyzed samples were maintained. The nitrilase hydrolysis improved the sensitivity of acrylic fabrics to basic dye similarly to alkaline hydrolysis without the drawbacks of yellowing and decreased strength caused by alkaline hydrolysis.

Development of Controlled Gas Nitriding Furnace(II) : Controlled Gas Nitriding System and its Hardware (질화포텐셜 제어 가스질화로 개발(II) : 제어시스템 및 하드웨어)

  • Won-Beom Lee;Won-Beom Lee;YuJin Moon;BongSoo Kim
    • Journal of the Korean Society for Heat Treatment
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    • v.36 no.2
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    • pp.86-95
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    • 2023
  • This paper explained the equipment and process development to secure the source technology of controlled nitrification technology. The nitriding potential in the furnace was controlled only by adjusting the flow rate of ammonia gas introduced into the furnace. In addition, a control system was introduced to automate the nitriding process. The equipment's hardware was designed to enable controlled nitriding based on the conventional gas nitriding furnace, and an automation device was attached. As a result of measuring the temperature and quality uniformity for the equipment, the temperature and compound uniformity were ±1.2℃ and 14.3 ± 0.2 ㎛, respectively. And, it was confirmed that nitriding potential was controlled within the tolerance range of AMS2759-10B standard. In addition to parts for controlled nitriding, it was applied to products produced in existing conventional nitriding furnaces, and as a result, gas consumption was reduced by up to 80%.

Study on the Improvement of Flame Retardancy of Bamboo Fiber Using Eco-Friendly Liquid Flame Retardant (친환경 액상 난연제를 이용한 대나무섬유의 난연화 연구)

  • Dong-Woo, Lee;Maksym, Li;Jung-il, Song
    • Composites Research
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    • v.35 no.6
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    • pp.456-462
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    • 2022
  • Since natural fibers are highly flammable, it is not easy to make them flame retardant. In this study, a liquid flame retardant based on phytic acid, APTES, and Thiourea, which are flame retardant candidates derived from nature, was prepared and its performance was verified through flame retardant treatment and flame retardancy evaluation of bamboo fibers. When a liquid flame retardant is used, it is possible to treat a large amount of natural fibers with flame retardant treatment. Nine types of flame-retardant treated bamboo fibers were prepared according to the Taguchi design of experiment method. Thereafter, vertical burning test and microcalorimeter test were performed for flame retardancy evaluation, and the surface of natural fibers before and after flame-retardant treatment was compared using scanning electron microscope. The results show that phytic acid has a significant effect on improving the flame retardancy of natural fibers. Through microstructure analysis, it was assumed that the phytic acid helps flame retardant to uniformly adhere to the surface of natural fibers. If such research results are utilized, it is possible to make a large amount of natural fibers high flammability in an eco-friendly way, which is expected to be advantageous for the application of prototypes.