• Title/Summary/Keyword: ELID Grinding Method

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(Electrolytic in-Process Dressing)-Grinding of Ceramics (세라믹스의 ELID연삭가공)

  • Ohmori, Hitoshi;Katahira, Kazutoshi
    • Ceramist
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    • v.9 no.6
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    • pp.37-41
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    • 2006
  • A novel grinding technology, known as ELID (Electrolytic In-Process Dressing), which incorporates 'inprocess dressing' of metal- bonded diamond grinding wheels, provides continuous protruding abrasives effectively applied to ceramic grinding. This article describes the ELID-grinding method and introduces its application examples on ceramics

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Nano-surface Machining Technology of Tungsten Carbide Blade for MLCC Cutting Process (MLCC 절단용 초경합금 칼날의 나노표면 가공 기술)

  • Kang, Byung-Ook;Shin, Gun-hwi;Kwak, Tae-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.11
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    • pp.41-46
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    • 2019
  • The purpose of this study is to examine and propose a high quality blade manufacturing method by applying ELID grinding technology to machining the tungsten carbide blade edge for MLCC sheet cutting. In this study, experiments are performed according to the abrasive type of grinding wheel, grinding method and grinding direction using the non-stop continuous dressing ELID grinding technology. By comparing and analyzing the chipping phenomena and surface roughness of both the blade grinding surface and the processed surface, a method for machining the tungsten carbide blade for cutting MLCC sheet is proposed. From the analysis of the surface roughness and chipping phenomena, it is confirmed that the use of diamond abrasive is advantageous for the blade machining. In addition, it succeeds in the machining of $6{\mu}m$ fine blade without any chipping, by using the grinding wheel #4000 with the diamond abrasive.

Development of Cylindrical Grinding Technology with Electrolytic In-process Dressing Method

  • Lee, Eung-Sug;Je, Tae-Jin;Hitoshi Ohmor
    • International Journal of Precision Engineering and Manufacturing
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    • v.1 no.1
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    • pp.127-132
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    • 2000
  • A highly efficient mirror surface grinding technology has been developed for hard and brittle materials various metal materials, by employing the ELID (electrolytic in-process dressing) grinding method using metal bonded grinding wheels. In this research, some typical applications of ELID-grinding for cylindrical grinding are introduced and the mirror grinding characteristics are investigated. Good results are obtained in the grinding of ceramics and tungsten carbide.

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The Effect of Ultrasonic Vibration Table on ELID Grinding Process of Aluminum Nitride Ceramics (초음파 진동 테이블이 질화알루미늄 세라믹의 ELID 연삭 가공에 미치는 영향)

  • Kwak, Tea-Soo;Jung, Myung-Won;Kim, Geon-Hee;Kwak, Ihn-Sil
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.12
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    • pp.1237-1243
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    • 2013
  • This study has focused on the effect of ultrasonic vibration table in ELID grinding process of aluminum nitride ceramics. Aluminum nitride ceramics has superior physical and chemical properties and widely used in IC, LSI substrate, package and so on. To achieve the high effective machining of brittle and high strength ceramics as like aluminum nitride, machining method combined ELID grinding and ultrasonic vibration has been adopted in this study. From the experimental results, material removal rate, MRR has been increased maximum 36 percent and spindle resistance has been decreased in using ultrasonic table. Surface roughness of ground surface became a little worse in using ultrasonic table but was somewhat improved in feed direction.

Study on nano-level mirror surface finishing on mold core to glass lens molding (유리렌즈 성형 금형의 나노 경면가공)

  • Kwak, Tae-Soo;Kim, Cyung-Nyun;Lee, Yong-Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.1 s.178
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    • pp.97-104
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    • 2006
  • ELID(Electrolytic In-process Dressing) grinding is an excellent technique for mirror grinding of various advanced metallic or nonmetallic materials. A polishing process is also required for elimination of scratches present on ELID grinded surfaces. MAP(Magnetic Assisted Polishing) has been used as polishing method due to its high polishing efficiency and to its resulting in a superior surface quality. This study is describing an effective fabrication method combining ELID and MAP of nano-precision mirror grinding for glass-lens molding mould. It also presents some techniques for achieving the nanometer roughness of the hard metals, such as WC-Co, which are extensively used in precision tooling material.

A Study on the Effect of Electrolytic In-process Dressing in Slot Grinding (미세홈 가공시 전해 인프로세스 드레싱의 영향에 관한 연구)

  • Yu, Jeong-Bong;Lee, Seok-U;Jeong, Hae-Do;Choe, Heon-Jong
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.1 s.94
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    • pp.18-25
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    • 1999
  • Chipping is an unavoidable phenomenon in the slot grinding process of hard and brittle materials. However, it should be reduced for the improvement of surface integrity in the manufacture of optical and semiconductor components. Electrolytic In-process Dressing (ELID) technique for metal bonded superabrasive grinding wheel has been developed for mirror surface grinding of hard and brittle materials. Electrically dressed wheel surface has sharply exposed abrasives and results in lower grinding force, higher grinding efficiency in grinding. The paper deals with a newly developed method for slot grinding using ELID and was implemented to improve grooved surface quality and decreases chipping size on the edge of the groove. As a result, we accomplished chipping-free grooves and obtained the clear ground surfaces on glass and WC.

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High Precision and Effective Grinding using Super Abrasives and ELID (초연삭입자와 ELID를 이용한 고정밀 고능률 연삭가공)

  • Koo, Yang;Kim, Gyung-Nyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.4
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    • pp.25-32
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    • 2003
  • In this study, the grinding characteristics of CBN wheels, such as grinding force and surface roughness, have been compared and analyzed from various working conditions of spindle speed and depth of cut. To actualize high efficient grinding at ceramic and silicon nitride material, electrolytic in-process dressing (ELID) method has been applied at metal bonded diamond and CBN wheels. Super precision grinding using ductile mode at difficult-ta-cut materials could be performed.

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Machining Properties to Nano-Level Mirror Surface Finishing for Fine Grained WC-Co 18% Alloy using Magnetic Polishing Slurry (자성연마슬러리를 이용한 초미립 초경합금(WC-Co 18%)의 나노급 경면가공 특성)

  • Kwak, Tae-Soo
    • Journal of the Korean Ceramic Society
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    • v.46 no.1
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    • pp.102-107
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    • 2009
  • This study has been focused on an effective surface finishing method combining ELID (ELectrolytic In-process Dressing) and MAP (Magnetic Assisted Polishing) for the nano-precision mirror grinding of glass-lens molding mould. ELID grinding is an excellent technique for mirror grinding of various advanced metallic or nonmetallic materials. A polishing process is also required for elimination of scratches present on ELID grinded surfaces. MAP has been used as polishing method due to its high polishing efficiency and superior surface quality. It also presents some techniques for achieving the nanometer roughness of the hard material such as WC-Co, which are extensively used in precision tooling material.

Development of Equipment and Characteristic Evaluation of Power Supply in Electrolytic In-Process Dressing(EL1D) Grinding (전해 인프로세스 드레싱 연삭에서의 전원 특성평가 및 장치 개발)

  • 김태완;이득우;최대봉;김기성
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.53-56
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    • 1995
  • Electrolytic In-Process Dressing grinding technique which enables application of metal bond wheels with fine superabrasives in mirror surface grinding operations has developed. This paper provides charateristic evaluation of power supply supply that we developed and general charateristics of ELID grinding. The electric behaviors are compared each about two different electrode which has 1/4, 1/6 the area of entire wheel surface, and two different fluids which has 1:50, 1:30 the quantity of water was used to dillute grinding fluids. The results show that ELID grinding method is useful for mirror surface machining.

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Ultra-Precision Machining of Off-Axis Asymmetric Large-area Reflecting Mirror Using ELID Grinding Process (ELID 연삭을 이용한 비축 비구면 렌즈의 초정밀 가공)

  • Jung, Myung-Won;Shin, Gun-hwi;Kim, Geon-Hee;Ohmori, Hitoshi;Kwak, Tae-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.1
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    • pp.9-15
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    • 2019
  • This study focused on the application of ELID mirror-surface grinding technology to the manufacture of off-axis asymmetric large-area reflecting mirrors made of BK7 glass. The size of the parts, such as asymmetric large-area mirrors or lens, made form-accuracy or roughness especially hard to measure after machining because of the measuring range limit of measurement devices. In this study, the ELID grinding system has been set up for mirror-surface machining experiments manufacturing off-axis asymmetric lenses. A measuring method using a reference workpiece has been suggested to measure the form-accuracy and roughness. According to the experimental results, even when using only a reference workpiece, it is confirmed that the surface roughness was 8 nmRa and form-accuracy was 80 nmRMS, with a best fit asymmetric radius when using a grinding wheel of #8,000. It is found that the accuracy of large-area parts could be estimated by the proposed process.