• Title/Summary/Keyword: EAF steel slag

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Remarks on the use of Electric Arc Furnace (EAF) Steel Slag in Asphalt Mixtures for Flexible Pavements (Electric Arc Furnace (EAF) Steel Slag의 아스팔트 포장 혼합물 내 대체 골재로서 적용 가능성에 대한 고찰)

  • Falchetto, Augusto Cannone;Moon, Ki Hoon
    • International Journal of Highway Engineering
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    • v.17 no.1
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    • pp.25-33
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    • 2015
  • PURPOSES : This paper, presents the results of a laboratory study aimed to verify the suitability of a particular type of Electric Arc Furnace (EAF) steel slag to be recycled in the lithic skeleton of both dense graded and porous asphalt mixtures for flexible pavements. METHODS : Cyclic creep and stiffness modulus tests were performed to evaluate the mechanical performance of three different asphalt mixtures (dense graded, porous asphalt, and stone mastic) prepared with two types of EAF steel slag. For comparison purposes, the same three mixtures were also designed with conventional aggregates (basalt and limestone). RESULTS : All the asphalt mixtures prepared with EAF steel slag satisfied the current requirements of the European standards, which support EAF steel slag as a suitable material for flexible pavement construction. CONCLUSIONS : Based on the experimental work, the use of waste material obtained from steel production (e.g. EAF steel slag) as an alternative in the lithic skeleton of asphalt mixtures can be a satisfactory and reasonable choice that fulfills the "Zero Waste" objective that many iron and steel industries have pursued in the past decades.

Elution Safety of Recycled Plastic/EAF Dust Composites by Using Leaching Test (폐플라스틱/제강 Dust 성형제의 용출안전성에 대한 연구)

  • Kang, Young-Goo;Song, Jong-Hyeok
    • Journal of the Korean Society of Safety
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    • v.18 no.4
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    • pp.85-91
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    • 2003
  • In this study, We have investigated leaching characteristics of heavy metals for recycled plastic composites containing EAF(Electric Arc Furnace) dust & EAF slag. EAF dust & EAF slag used that is generated in the 3 steel-making compaines in domestic. The physical and chemical properties of EAF dust & slag was examined by measuring specific surface area. porosity, oil absorption test and chemical wetting analysis etc. Results of total analysis indicated that EAF dust, slag contained significant amount of hazardous metals such as Cu, Pb, Cd and Cr. But, In the leaching test of the recycled plastic composites containing EAF dust, slag by Korean Standard Leaching Procedure, composites shows much lower leaching concentration of heavy metals. It was concluded that the recycled plastic composites containing EAF dust, slag showed good physical and chemical characteristics. This means that the EAF dust, slag can be effectively used as a functional filler.

A Study on the Reduction of Iron Oxide from Slag in the EAF Process (전기로 공정에서 슬래그 중 산화철의 환원 회수에 관한 연구)

  • Kim, Young-Hwan;Yoo, Jung-Min
    • Resources Recycling
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    • v.25 no.4
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    • pp.54-59
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    • 2016
  • EAF processed slag which contains about 20 ~ 35 weight percent FetO is poured to slag pot and cooled. If we recover Fe from molten slag by the reduction, we will improve steel yield rate and reduce slag quantity poured from the furnace. Usually, carbon is used as a reductant and slag foaming agent in the EAF process. In this experiment, after melt the metal in induction furnace and then add slag with carbon and Al dross powder as a reductant, we investigated the reduction of FetO from slag and change of Phophorus content. As the result, when we use Al dross as a reductant, recovery rate is two times more than carbon. Phosphorus pick up is less than 50ppm with reduction of EAF slag.

An Experimental Study on the Development of Soft Ground Firming Agent Using EAF Reduction Slag (전기로 환원 슬래그를 이용한 연약지반 고화재 개발에 관한 실험적 연구)

  • Lee, Kang-Seok;Lee, Yoon-Kyu;Choi, Jae-Seok;Han, Man-Hae
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.09a
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    • pp.998-1001
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    • 2010
  • Most firming agent used in Korea is cement-firming agent. Cement-firming agent absorb water for combination, and then it makes ettringite. Through this chemical process, soft ground is firmed by cement-firming agent. Although most cement-firming agent used in Korea made from CSA, it relies on imports. Therefore, the development of soft ground firming agent using new materials is required. In this study, we suggested that EAF reduction slag not used for anything in the steel industry is available for material of soft ground firming agent. If EAF reduction slag is used in soft ground firming agent, it will be possible to solve the problem with treatment of slag and improvement of soft ground.

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Effect of Carbon Materials on the Slag Foaming in EAF Process (전기로 슬래그 포밍에 미치는 가탄재 종류의 영향)

  • Kim, Young-Hwan;Yoo, Jung-Min;Um, Hyung-Sic
    • Resources Recycling
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    • v.28 no.2
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    • pp.40-45
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    • 2019
  • During steelmaking in EAF, recycled scraps is used as a main material, melted by arc, and electricity use as a main energy. Slag foaming is an important technology for reducing electrical energy. CO gas generated by the reaction between injection carbon and (FeO), [C] and injection {$O_2$}. CO gas generated by this reaction is collected in slag, resulted in slag foaming. In general, the carbon materials used in the EAF process is anthracite and coke. This study investigated the effects of the carbon materials used on slag foaming in the steelmaking process. As a result of this study, the slag foaming height is increased by cokes rather than anthracite, and with an increase in the amount of particles samller than $500{\mu}m$. Based on these results, the application to the operation resulted in increase of slag forming height, reduction of injection carbon, and reduction of electrical energy.

A Study on the Recycling of Molten Ladle Slag Residue into LF Process (Ladle내 잔류(殘留) 용융(熔融)슬래그의 LF 공정(工程)으로 재활용(再活用)에 관한 연구(硏究))

  • Kim, Young-Hwan;Yoo, Jung-Min;Kim, Dong-Sik;Lim, Jong-Hoon;Yang, Sung-Ho
    • Resources Recycling
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    • v.22 no.1
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    • pp.36-41
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    • 2013
  • LF slag is formed by EAF carryover slag and slag former(such as lime, dolomite) put into the ladle during the tapping molten metal. After LF process, continuous casting is started when molten steel is sent from ladle to tundish through bottom nozzle of ladle. Conventionally, remained molten slag and steel in ladle are poured into a slag port and they are transferred to a slag yard and then recycled. In this study, we investigated about recycling of molten LF slag residue(including Fe residue to reuse) which is made in steelmaking process. As a result, lime usage was decreased about 2.2~3.2 kg/steel-ton and also molten steel yield rate was increased about 0.3 ~ 0.5 percent point.

Experimental Study on Behavior of Confined Concrete with Electric Arc Furnace Oxidizing Slag Aggregates (전기로 산화 슬래그 골재를 사용한 콘크리트의 횡 구속 거동에 관한 실험적 연구)

  • Kim, Sang-Woo;Lee, Jung-Mi;Lee, Yong-Jun;Jung, You-Jin;Kim, Kil-Hee
    • Journal of the Korea Concrete Institute
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    • v.23 no.2
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    • pp.195-201
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    • 2011
  • This paper estimates the structural performance of spirally confined concrete having electric arc furnace (EAF) oxidizing slag aggregates. The EAF oxidizing slag is a by-product generated from iron and steel industry. The EAF oxidizing slag have been largely put to low-value-added uses due to its expansive properties of the free-CaO and free-MgO. Recently, this problem has been solved by the advances in steelmaking technology and thereby stabilizing EAF oxidizing slag aggregate. To verify the application of the EAF oxidizing slag aggregate to the structural concrete usage, a total of 27 cylindrical specimens with a diameter of 150 mm and a height of 300 mm were cast and tested. The test parameters were aggregate type and spiral reinforcement yield strength. Experimental results showed that the structural performance of specimens with EAF oxidizing slag aggregates was equivalent to that of confined concrete with natural aggregates.

Status of EAF Dust Management in Taiwan (대만(臺灣)의 EAF 더스트(전기로(電氣爐) 제강소진(製鋼紹塵))의 처리(處理)에 관하여)

  • Chen, Wei-Sheng;Chou, Wei-Shan;Tsai, Min-Shing
    • Resources Recycling
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    • v.20 no.1
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    • pp.3-13
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    • 2011
  • Taiwan's annual steel production reached 21.29 million tons. EAF accounted for about half of this total, or 11.2 million tons in 2008. The other 10.09 million tons came from blast furnace and converter process methods. The annual EAF carbon steel production is about 9.76 million tons, and the quantity of dust generated from the EAF process is 160 thousand tons, or about 16kg of dust per ton of steel was produced. In 2009, there is Walez process for carbon steel EAF dust recycling, and the capacity is about 70,000 tons per year; and there is RHF/SAF process for stainless steel EAF dust, the capacity is 60,000 tons per year which is enough to treat stainless steel EAF dust in Taiwan. There are many new treatment facilities processes will be that introduced to recycle the EAF dust in the near future, these processes will perform smoothly and successfully in Taiwan. The estimation of recycled crude ZnO is about 90,000 tons each year. The recycling and upgrading crude zinc oxide will be the next important issue in Taiwn zinc and steel industry.

Appraisal of Concrete Performance and Plan for Stable Use of EAF Oxidizing Slag as Fine Aggregate of Concrete (전기로 산화슬래그 잔골재를 사용한 콘크리트의 성능 평가)

  • Cho, Bong-Suk;Lee, Hoon-Ha;Yang, Seung-Kyu;Lee, Woong-Jong;Um, Tai-Sun
    • Journal of the Korea Concrete Institute
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    • v.21 no.3
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    • pp.367-375
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    • 2009
  • Recently, more focus is shift to imbalances in aggregate market supply and demand and an exhaustion of natural resources. In this situation, Electric arc furnace oxidizing slag (EAF slag) has high application possibility as aggregate for concrete due to similar property with general aggregate. However, it is inherent the problem which causes pop-out by free-CaO contained in slag In this study, we've got the plan to assure the chemical stability of EAF slag, and then experimentally tested the mechanical performance and durability for the fine aggregate used EAF slag. On this test result, we suggest the application plan. At the result of this study, it shows that EAF slag would reduce the surface defect such as pop-out due to natural aging for the fixed hour and adjustment the grain size of EAF slag. And mechanical performance and durability according to the replacement rate of concrete service, were revealed more than equal or equal compare to general aggregate. Hereafter, quality control must precede not to impede the beauty of concrete surface as assure the safety for aging and processing. And, to establish the environmental resource recycling system for by-products of steel, it should be made development of various application and guideline of quality control for the EAF slag aggregate. Moreover, it must be constantly studied all kind of engineering performance and durability for related to this study.

A Study on Phosphate Removal Characteristic of EAF Slag for Submarine Cover Material (EAF Slag의 해양복토제 활용을 위한$PO_4{^-}-P$ 제거특성에 관한 연구)

  • Kim, Jae-Won;Seo, Jong-Beom;Kang, Min-Gyeong;Kim, In-Deuk;Oh, Kwang-Joong
    • Clean Technology
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    • v.16 no.4
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    • pp.258-264
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    • 2010
  • This study estimated the possibility of phosphate removal characteristics to utilize EAF(electric arc furnace) slag as submarine cover material. The major phosphate removal mechanism was a certain formation of HAP precipitation occurred by the ionization reaction between $Ca^{2+}$ and $OH^-$, which were leached from the EAF Slag. Another phosphate removal mechanism was the adsortion of EAF slag surface. As a result of $PO_4{^-}-P$ removal characteristics using continuous column reactor, $PO_4{^-}-P$ concentration decreased rapidly after 3 days and 10 days later, it show under 0.5 ppm. The result as applied in real sea water, shows that the phosphate removal effects were 93~98% by the subaqueous sediment removal using the EAF slag. In conclusion, EAF slag is useful in $PO_4{^-}-P$ removal and control and it is possible to use without additional process like crush and selection.