• Journal of Welding and Joining
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• 제12권4호
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• pp.127-140
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• 1994

Resistance spot welding has been widely used in the sheet metal joining processes because of its high productivity and convenience. In the resistance spot welding processes the size of molten nugget is a criterion to assess weld quality. Many research have founded on measuring weld nugget size at the same time monitoring welding process parameters such as dynamic resistance and electrode movement. With increasing demand of energy saving, many efforts were made to employ aluminum alloys that are lighter than steel and have relatively equivalent strength to steel in the automobile industry. In this paper, spot weldability of aluminum alloys for various welding conditions were examined by series of experiments. One of the 6000 series (Mg-Si) aluminum alloy, 6383-T4 was chosen, which is currently considered as a substitute for the galvanized steel. Dynamic resistance, electrode movement and corresponding nugget size were observed and compared to the case of steel. Finally, resistance spot welding of dissimilar material (galvanized steel-aluminum alloy) was attempted.

• Journal of Welding and Joining
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• 제29권2호
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• pp.94-101
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• 2011

A lumped mass damped vibratory model was proposed for quantitative understanding of welding machine characteristics. An experimental setup was developed to determine the mechanical parameters (moving mass m, equivalent stiffness k and damping c) which govern the dynamic mechanical response of the resistance spot welding machine. During the test, acceleration of the electrodes for each level of applied load was measured by accelerometer, filtered and numerically integrated to find the corresponding velocity and displacement. The machine dynamic parameters were determined by finding the unknowns of the proposed model with experimental data. A Simulink model was proposed to investigate the influence of these mechanical parameters on the welding process. The electrode response was simulated by changing values of stiffness and damping. It was observed that both of the machine parameters(c, k) have significant effect on the response of electrode head.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2002년도 춘계학술발표대회 개요집
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• pp.22-25
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• 2002

• Journal of Welding and Joining
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• 제29권1호
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• pp.115-122
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• 2011

This study is to propose an in-process monitoring system for micro resistance spot welding processes using minute accelerometer. A minute accelerometer is mounted on the upper moving electrode tip holder. With its high sensitivity and frequency response characteristics, accelerometer output signal has been successfully recorded and integrated twice to reflect electrode expansion during micro spot welding processes. The analysis of electrode expansion pattern was attempted to find its correlation with spot weld quality. Major previous findings1-6) regarding spot weld quality assessment with the electrode expansion signal in large scale resistance spot welding processes were proved to be true in this in-process monitoring system.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 1993년도 특별강연 및 춘계학술발표 개요집
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• pp.115-119
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• 1993

Many qualitive analyses of sampled process variables have been attempted to predict nugget size in resistance spot welding process. In this paper, dynamic resistance and electrode movement signal which is a good indicative of the nugget size was examined by introducing an artificial neural network estimator. An artificial neural feedforward network with back-propagation of error was applied for the estimation of the nugget size. To assess the advantage of this method. results have been compared with conventional regression method.

• Journal of Welding and Joining
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• 제15권4호
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• pp.42-62
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• 1997

Resistance spot welding has been widely used in the sheet metal joining processes because of its high productivity and convenience. Recently, automobile industries are trying to replace partly steel sheets with aluminum alloy sheets. Among currently produced aluminum alloys, Al alloy sheets of Al-Mg-Si(6000 series) are being tested. Especially, 6000 series are the most probable substitute in view of strength and weldability. In this paper, an attempt was made to apply resistance spot welding to joining of dissimilar sheet metals (KS6383+SCPZn or KS6383+SHCP). An effort was made to balance heating rate in the Al alloy with that in the steel sheets by increasing electrode tip diameter. Although resistance spot welding of Al alloy sheet and sheet metals does not produce desirable nugget, it proved to have reasonable strength if optimal weld condition is found by tensile-shear strength and fatigue life test. Since spot weld joints in automobile are always experiencing repeated load, spot welding methodology proposed in this paper is found to be not suitable to automobile body manufacturing.

• 한국전기전자재료학회논문지
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• 제20권11호
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• pp.983-990
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• 2007

In this study, we propose a new pixel edge shape of the fringe field switching(FFS) mode which ensures more stable movement of liquid crystal molecules and higher transmittance at the edge part. the electro optical properties were calculated 3-dimensionally using by commercially available "Techwiz LCD". From the simulation results, we showed that the dynamic stability of liquid crystal molecules was obtained in a new pixel structure. We also revealed that the transmittance of the new pixel structure increased more than 6 % compared to that of the conventional pixel structure.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 1992년도 특별강연 및 추계학술발표 개요집
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• pp.91-95
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• 1992

The resistance spot welding process has been extensively used for joining of sheet metals, which are subject to variation of many process variables. Many qualitive analyses of sampled process variables have been attempted to predict nugget size. In this paper, dynamic resistance and electrode movement signal which is a good indicative of the nugget size was examined by introducing an artificial neural network estimator. An artificial neural feedforward network with back-propagation of error was applied for the estimation of the nugget size. The prediction by the neural network is in good agreement with the actual nugget size for resistance spot welding of galvanized steel. The results are quite promising in that the quantitative estimation of the invisible nugget size can be achieved without conventional destructive testing of welds.

• 설비공학논문집
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• 제12권11호
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• pp.963-971
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• 2000

In order to investigate the effects of an electric field on EHD(Electro-hydrodynamic) nucleate boiling hat transfer characteristics in a nonuniform electric field under saturated pool boiling, the basic study has been performed experimentally. In the present study, the working fluid is R-113 and the plate-wire electrode system is used to generate a steep electric field gradient. Boiling parameters are investigated by using a high speed camera. The electric field distribution around a wire is obtained to understand the effect of an electric field on bubble departure/movement. The experimental results show EHD effects are much more considerable when the applied voltage increases. Bubbles depart away from the heated wire in radial direction. It is confirmed that the mechanisms of EHD nucleate boiling are closely connected with the dynamic behavior of bubbles. The boiling parameters are significantly changed by the electric field strength. With increasing applied voltages, the bubble size decreases and the nucleation site density, bubble velocity and bubble frequency increase.

• 센서학회지
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• 제12권2호
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• pp.88-94
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• 2003

근전도는 근육의 수축을 관장하는 신경다발의 전기적 흥분에 의해 생기는 생체전기신호이다. 따라서 근육운동에 따라 발생하는 근전도 신호를 측정, 분석하면 운동기능의 정상여부를 판단할 수 있을 뿐 아니라 사용자의 동작에 의해 컴퓨터나 전자장치를 작동시키는 인간-기계 인터페이스(man-machine interface)용 입력신호로도 사용할 수 있다. 본 연구에서는 사용자의 일상생활에서의 자연스러운 동작과 관련된 근전도 신호를 측정할 수 있는 소형의 무선 생체신호 측정시스템을 개발하였다. 기존의 근전도 측정 시스템에서 전극과 증폭기 사이에 존재하는 전선은 동적잡음의 원인이 되고 사용자의 동작을 방해할 수 있으므로 소형의 증폭회로를 전극 바로 위에 일체형으로 제작하였고 증폭기와 컴퓨터 사이에 무선 데이터 전송을 사용하여 사용자의 일상적인 원활한 동작을 가능케 하였다. 개발된 측정 시스템의 크기는 $60{\times}40{\times}25mm$이고 무게는 100g이다. 개발된 시스템에 대한 성능 평가결과 컴퓨터를 위한 새로운 인터페이스 장치, 운동선수의 훈련결과 분석, 환자의 재활훈련 성과 측정 그리고 가상현실 입력장비 등의 용도로 사용될 수 있음을 확인하였다.