• 한국생산제조학회지
• /
• 제7권1호
• /
• pp.89-94
• /
• 1998

With increasing demands on automatic and high-capability manufacturing, the dynamic performance of machine tools becomes more and more important. In this paper, the correlation between dynamic compliance of the cutting system and the commencing point of chatter vibration in turning is checked by impulse excitation method and cutting tests for some cutting system. The correlation between chucking conditions of workpiece and the commencing point of chatter vibration is clarified, and it is proven that there is a mutual relations between them. Chatter vibration commenced at certain level of dynamic compliance of the cutting system regardless of the kind of the system. It shows the possibility of dynamic performance test of a lathe by means of impulse excitation method.

• 한국정밀공학회지
• /
• 제16권2호통권95호
• /
• pp.104-115
• /
• 1999

Cutting process, in general, is a closed-loop system consisting of structural dynamics and cutting dynamics, with the cutting forces and the relative displacements between tool and workpiece being the associated variables. There have been a number of works on modeling the cutting process of endmilling, most of which assumed that either one of the tool or workpiece be negligible in tis displacement. In this paper, the relative displacement between tool and workpiece was considered. The proposed model used experimental modal analysis for structural dynamics and an instantaneous uncut chip thickness model for cutting dynamics. Simulation of the model, a time varying cutting system, was performed using 4th order Runge-Kutta method. Subsequent simulation results were utilized to predict chatter over a variety of experiments in slotting operation, showing good agreement.

• 한국정밀공학회지
• /
• 제7권2호
• /
• pp.85-94
• /
• 1990

In automatic metal cuttings, the chip control is one of the serious problems. So the automatic detection of chip forms is essential to the chip control in automatic metal cuttings. Cutting experiments were carried out under the variety of cutting conditions (cutting speed, feed, depth of cut and tool geometry) and with workpiece made of steel (S45C), and cutting forces were measured in-processing by using a piezoelectric type Tool Dynamometer. In this report, the frequency analysis of dynamic components, the upper frequency distributions, the ratio of RMS values, the numbers of null point and the probability density were calculated from the dynamic componeents of cutting forces filtered through various band pass filters. Experimental results showed that computer chip form monitoring system based on the cutting forces was designed and simulated and that 6 type of chip forms could be detected while in-process machining.

• 한국전산구조공학회:학술대회논문집
• /
• 한국전산구조공학회 2008년도 정기 학술대회
• /
• pp.368-373
• /
• 2008

This paper describes the dynamic shock effects on the pretensioned concrete member by the detensioning using finite element analysis. The investigation was performed by linear and nonlinear dynamic analysis. In nonlinear dynamic analysis, Brittle Cracking Model was applied for concrete behavior. It was shown that the amplitude of stress wave was significantly decreased when time for cutting of tendon was above 0.05sec. The maximum stress values obtained from linear and nonlinear dynamic analysis was nearly same. However, the position forthe maximum tensile stresses were different.

• 한국정밀공학회지
• /
• 제6권2호
• /
• pp.77-87
• /
• 1989

This study is carried out to estimate the influence of cutting speed on the dynamic stability of a drilling machine. The theoretical stabilityu chart is constructed by using the measurd dynamic characteristics of the drilling machine. The critical cutting width and speed predicted from the stability chart show excellent agreements with those measured. Therefore it is confirmed that the analysis technique used in this study is useful for the prediction of the dynamic instability and improvement of the dynamic characteristics of drilling machines.

• 소성∙가공
• /
• 제12권4호
• /
• pp.358-363
• /
• 2003

Adiabatic shear bands have been observed in the serrated chip during high strain rate metal cutting process of medium carbon steel and titanium alloy The recent microscopic observations have shown that dynamic recrystallization occurs in the narrow adiabatic shear bands. However the conventional flow stress models such as the Zerilli-Armstrong model and the Johnson-Cook model, in general, do not predict the occurrence of dynamic recrystallization (DRX) in the shear bands and the thermal softening effects accompanied by DRX. In the present study, a strain hardening and thermal softening model is proposed to predict the adiabatic shear localized chip formation. The finite element analysis (FEA) with this proposed flow stress model shows that the temperature of the shear band during cutting process rises above 0.5Τ$_{m}$. The simulation shows that temperature rises to initiate dynamic recrystallization, dynamic recrystallization lowers the flow stress, and that adiabatic shear localized band and the serrated chip are formed. FEA is also used to predict and compare chip formations of two flow stress models in orthogonal metal cutting with AISI 1045. The predictions of the FEA agreed well with the experimental measurements.s.

• 한국정밀공학회지
• /
• 제8권2호
• /
• pp.36-46
• /
• 1991

This study was carried out to investigate the characteristic of dynamic component in drilling. Materials used were carbon steel, brass and cast iron, and the drills used were high speed steel drill and cemented carbide. The cutting resistance generated in drilling was detected with the aid of piez0-electric tool dynamometer which has an excellent frequency response, and then the magnitude and shape of dynamic component and its frequency component as well were analyuzed. After a thorough study of interrelationship, the obtained results are as follows; 1) The shape of torque and thrust of the early drilling are different. 2) The shapes of dynamic component can be classified into four kinds. 3) Torque is related to frequency more closely than thrust. 4) As cutting speed increased, dynamic component increased. 5) Chipping took place continuously, and its size decreased as cutting proceeded.

• 한국정밀공학회지
• /
• 제11권4호
• /
• pp.38-46
• /
• 1994

The vibration amplitude of boring bar is generally large at the tool tip, because it has the high length-diameter(L/D) ratio. A new dynamic cutting force model is presented by considering the change of shear angle under dynamic cutting. The boring bar is modelled as a cantilever with dynamic force acting at the tool end point. Based on this realistic continuous system model, the equation of motion of borring bar is solved by numerical computations. A good agreement is found between the proposed model and the experimental results.

• 한국공작기계학회논문집
• /
• 제12권5호
• /
• pp.1-7
• /
• 2003

In order to predict vibrations occurred during end-milling processes, the cutting dynamics was modelled by using neural network and combined with structural dynamics by considering dynamic cutting state. Specific cutting force constants of the cutting dynamics model were obtained by averaging cutting forces. Tool diameter, cutting speed, fled, axial and radial depth of cut were considered as machining factors in neural network model of cutting dynamics. Cutting farces by test and by neural network simulation were compared and the vibration displacement during end-milling was simulated.

• 대한기계학회논문집
• /
• 제17권1호
• /
• pp.78-89
• /
• 1993

본 연구에서는 Gillis 이론의 이와같은 단점을 보완하기 위하여 Gillis에 의 하여 제시된 수정운동량 보존법칙과 Hawkyard에 의하여 제시된 에너지보존법칙을 일반 화한 수정에너지보존법칙을 동시에 고려하여 재료의 동적항복응력을 결정할 수 있으며, 봉충격시험편의 충돌완료 후의 변형형상간의 관계를 고려할 수 있는 이론을 제시하였 다. 또한 기존의 실험결과로부터 제시된 이론의 타당성을 분석하였으며, 시험편의 변형형상의 측정오차가 동적항복응력의 결정에 미치는 영향을 분석하였다. 한편 압 축공기를 이용한 시험편 가속정치에 의하여 봉충격시험을 수행하여 괘삭황동(free -cutting brass)의 고변형률속도하에서의 변형특성과 동적항복응력을 결정하였다.