• Title/Summary/Keyword: Dust collection efficiency

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Performance of cyclone separator for syngas production in downdraft gasifier

  • Kumara, Sunil;Shukla, S.K.
    • Advances in Energy Research
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    • v.4 no.3
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    • pp.223-237
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    • 2016
  • The excess use of conventional sources of energy by the industries and power sector result in acute shortage of energy produced by fossil fuel. To overcome this energy crisis, biomass feedstock is used to produce syngas or producer gas. For cleaning the dust particle present in the producer gas cyclone separators are largely used. In this paper we investigate the performance parameters of cyclone separator mainly efficiency and pressure drop for different feedstock. Cyclone performance has been evaluated based on experimentation and empirical approach using Leith and Licht model. The same has also been calculated by using turbulent RSM in Ansys Fluent for Wood and Coconut shell feedstock. Experimental results show that using feed stock with 10 % Calcium oxide (CaO) by weight, the efficiency of cyclone got reduced from 71.87% to 70.75% for wood feed stock, whereas in case of coconut shell, the cyclone efficiency got reduced from 78% to 73.44%. It is also seen that Leith and Licht model and Reynolds stress model (RMS) predicts very close to the particle collection efficiency evaluated by using experimental data.

Dust collection optimization of tunnel cleaning vehicle with cyclone-based prefilter (사이클론 전처리부를 지닌 터널집진차량의 집진효율 최적화)

  • Jeong, Wootae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.3
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    • pp.679-686
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    • 2018
  • A new dust cleaning vehicle is needed to remove fine and ultra-fine particulate matter in subway tunnels. Therefore, the recently developed tunnel cleaning vehicle is equipped with an efficient suction system and cyclone-based prefilter to handle ultra-fine particles. To treat various sizes of particulate matter with an underbody suction system, this paper proposes a cyclone-based prefilter in the suction system and validates the dust removal efficiency through Computational Fluid Dynamics (CFD) analysis using ANSYS FLUENT. Using the created surface and volume mesh, various particle sizes, materials, and fan flow rates, the particles were tracked in the flow with a discrete phase model. As a result, the dust cleaning vehicle at a normal operational speed of 5km/h requires at least a fan flow rate of $1500m^3/min$ and 100mm of suction inlet height from the tunnel track floor. Those suction modules and cyclone-based prefilters in the dust cleaning vehicle reduces the dust accumulation load of the electric precipitator and helps remove the accumulated fine and ultra-fine dust in the subway tunnel.

Development Process of Wire Brush Automatic Transplanter of Plait Fixation Method (엮음고정방식의 와이어 브러시 자동 식모기 개발 프로세스)

  • In-Chul Lee
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.4_2
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    • pp.577-584
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    • 2023
  • In this study, among the parts of oil vapor collectors that are already being produced, weaving wire brush automatic transplanters for oil vapor collectors for machine tools of the weaving fixing method, which are not automated due to the specificity of the process and are being produced manually, are developed and reliability is secured through performance evaluation. did Oil vapor collectors play an important role in removing air pollutants and improving air quality, and the coagulation effect of the collection technology is mostly due to brushes. In the experiment, an automatic transplanter was developed to automatically manufacture and produce the wire brush of the oil vapor collector, which is manufactured and used manually. For the experiment of the developed wire brush, an experimental chamber was built, and performance and durability were evaluated through the dust collection efficiency evaluation using the electrostatic precipitator method of contaminants (oil mist). Through this study, we intend to reduce the production time and unit cost of collectors and improve the environment at industrial sites.

CFD Analysis on the Flow in the Connection Duct of the Cyclone-Bag Hybrid Dust Collector (사이클론-백 하이브리드형 집진장치에서 유동연결부 설계조건에 따른 유동균일성 전산해석)

  • Koo, Seongmo;Oh, Wonchul;Chang, Hyuksang
    • Particle and aerosol research
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    • v.12 no.4
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    • pp.115-126
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    • 2016
  • Numerical analysis was done to evaluate the movement of the particles and the fluid inside of the cyclone-bag hybrid dust collector. Flow discharged from the cyclone in the hybrid particle collector has swirl pattern, and it results in the biased flow to the bag filters and deteriorates the collection performance of the bag filter. The current study is to evaluate the effect of the duct lengths and the baffle arrays in the connection duct by the computational methods. Main concerns of the analysis are how to improve the uniformity of the internal flow between the cyclone and the bag filter. Numerical analysis was done to check the particle removal efficiencies of the system with respect to the flow characteristics which is expressed in RMS values of the upward flow inside of the connection duct. The flow pattern inside of the connection duct is evaluated under different the duct lengths and the baffle arrays. In case of the reference geometry the RMS value of inside flow was 56.7%, and the value was decreased to 30.1% by controlling the lengths of duct. The effects of baffle was also evaluated, the RMS value of flow could be decreased 55.2% and so on. But the pressure drop across the baffles becomes high and the system efficiency becomes lower.

Numerical Analysis for Breakup of Liquid Jet in Crossflow (기체 유동에 수직 분사된 액체의 분해에 대한 수치적 해석)

  • Park, Sun-Il;Chang, Keun-Shik;Moon, Yun-Wan;Sah, Jong-Youb
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.1629-1633
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    • 2004
  • Liquid is commonly introduced as transversal jets in venturi scrubber which is one of the gas cleaning equipments. The jet dynamics such as penetration and breakup is of fundamental importance to the dust-collection efficiency. We have developed a model that can numerically simulate the breakup of the liquid jet in crossflow. This simulation consists of models on liquid column, jet surface breakup, column fracture and secondary droplet breakup. These models have been embedded in the KIVA3-V code. We have calculated such parameters as the jet penetration, jet trajectory, droplet size, velocity field and the volume flux distribution. The results are compared with the experimental data in this paper.

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A study on the Electrostatic Precipitator evolution for PM-10 elimination of subway station (지하전철 구간의 미세먼지 제거를 위한 전기집진기 개발에 관한 연구)

  • Rho Sung-Chan;Kim Yoon-Ho;Kim Soo-Hong;Lee soo-won;Yoo kwang-kiun
    • Proceedings of the KSR Conference
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    • 2004.06a
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    • pp.1482-1485
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    • 2004
  • Electrostatic Precipitators have been used widely in industry, and play an important role in environmental protection. Electrostatic Precipitators (ESP) can be operated with a high collection efficiency and low pressure drop. Pulse energization is a technique to cope with high resistivity dust, and this results in lower power consumption. In this paper, Pulse energization ESP to use subway station air clean in subway station, design and test a pulse power supply for ESP.

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Numerical Simulation for Atomization of Liquid Jet in Venturi Scrubber (벤츄리 스크러버 내의 액체 분사 미립화에 대한 수치적 해석)

  • Pak S. I.;Chang K. S.;Moon Y. W.;Sah J. Y.
    • 한국전산유체공학회:학술대회논문집
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    • 2004.10a
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    • pp.37-41
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    • 2004
  • Liquid injection in a Venturi Scrubber creates great effect on the dust-collection efficiency and operation cost of venturi scrubbers. We have developed a model that can numerically simulate atomization of the liquid jet in the Venturi Scrubber. This simulation consists of models on liquid column, jet surface breakup, column fracture and secondary droplet breakup. These models have been embedded in the KIVA3-V code. We have calculated such parameters as the jet penetration, jet trajectory, droplet size, velocity field and the volume flux distribution. The results are compared with the experimental data in this paper.

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The development of Air-cleaner with Roll Filter inside railroad passenger car (롤필터를 장착한 객차용공기청정장치 개발)

  • Lee, Young-Seop;NamGoong, Seok
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.1297-1301
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    • 2007
  • The indoor air quality guideline of public transportation means was prepared recently. therefore we consider a countermeasure for the indoor air quality improvement of public transportation means. In this work, air-cleaner with roll filter system which developed alternative of indoor air quality guideline. The develpoed roll filter system is two function. the first function harmoniously circulated to heating and cooling air through HVAC system and secondary function removed PM(particluatie matters) which re-scatting to passenger's movement and suppled from outdoor air. Filter media of roll filter system select optimum electret mesh filter out of many filter media. Selected filter media was performanced tests of pressure drop, collection efficiency and dust holding capacity. Finally developed roll filter system was performanced bench test.

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Characterization of Heavy Metals Including Mercury and Fine Particulate Emitted from a Circulating Fluidized Bed Power Plant Firing Anthracite Coals (무연탄 순환유동층 발전소로부터 배출되는 수은을 포함한 중금속 및 미세분진의 배출 특성)

  • Kim, Jeong-Hun;Yoo, Jong-Ik;Seo, Yong-Chil
    • Korean Chemical Engineering Research
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    • v.48 no.2
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    • pp.268-274
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    • 2010
  • Emission of heavy metals as hazardous air pollutants has been focused with tightening regulatory limits due to their hazardousness. Measurements and characteristic investigations of heavy metals emitted from a commercial power plant burning anthracite coal have been carried out. The plant consists of a circulating fluidized bed combustor, a cyclone, a boiler and an electrostatic precipitator(ESP) in series. Dust and gaseous samples were collected to measure main heavy metals including gaseous mercury before ESP and at stack. Dust emissions as total particulate matter (TPM), PM-10 and PM-2.5 at inlet of ESP were very high with 23,274, 9,555 and $7,790mg/Sm^3$, respectively, as expected, which is much higher than those from pulverized coal power plants. However TPM at stack was less than $0.16mg/Sm^3$, due to high dust removal efficiency by ESP. Similarly heavy metals emission showed high collection efficiency across ESP. From particle size distribution and metal enrichment in sizes, several metal concentrations could be correlated with particle size showing more enrichment in smaller particles. Mercury unlike other solid metals behaved differently by emitting as gaseous state due to high volatility. Removal of mercury was quite less than other metals due to it's volatility, which was 68% only. Across ESP, speciation change of mercury from elemental to oxidized was clearly shown so that elemental mercury was half of total mercury at stack unlike other coal power plants which equipped wet a scrubber.

Dust Filtration Characteristics of Pleated Filter Bags Installed in CYBAGFILTER® (주름필터를 적용한 CYBAGFILTER®의 여과성능 특성)

  • Park, Young-Ok;Roh, Hak-Jae;Rhee, Young-Woo
    • Journal of Korean Society for Atmospheric Environment
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    • v.24 no.4
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    • pp.483-491
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    • 2008
  • The filtration characteristics of $CYBAGFILTER^{(R)}$ unit with pleated filter bags were evaluated by comparing the performance of the unit with the lower part of cyclone shape with that of the unit with conventional lower part. Results from the test were also compared with those from the previous research with the $CYBAGFILTER^{(R)}$ in which round filter bags were installed. $CYBAGFILTER^{(R)}$ is the unit which combines the centrifugal separation mechanism and the fabric filtration mechanism in a single unit for efficient removal of particulate matters. The pleated filter bags are made of pleated fabric with an extension of the filtration area about 3 times compared with the conventional round filter bags. The results from the test using pleated filter bags showed an overall collection efficiency of over 99.9% regardless of the shape of lower part installed. When the lower part of cyclone shape was installed, the filter cleaning interval was over 2 times longer compared with that when the conventional lower part was installed. At the same conditions of filtration velocity and filter pressure drop, the $CYBAGFILTER^{(R)}$ with the lower part of cyclone shape, in which the pleated filter bags are installed, can be operated with a flow rate of round 3 times higher than that with conventional round filter bags.