• 제목/요약/키워드: Durability test mode

검색결과 75건 처리시간 0.027초

차량 로드 휠의 복합축 평가 프로세스 구축을 통한 내구신뢰성 강건화 및 주행안정성 향상 (Improvement of Durability and Reliability by Developing a Bi-axial Test Process of Road Wheel)

  • 정수식;유연상;김대성
    • 자동차안전학회지
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    • 제8권1호
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    • pp.26-30
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    • 2016
  • The steel road wheel on ventilation holes was cracked in the vehicle durability test. But the component durability test by uni-axial, CFT(Cornering Fatigue Test) and RFT(Radial Fatigue Test) had been satisfied. That is, the uni-axial component test could not forecast the crack of vehicle. Therefore this study developed the bi-axial test mode to reflect a vehicle condition(to reflect both vertical and lateral force simultaneously) based on real load data which was measured in Europe and China and developed CAE simulation too. It reproduced the cracks same as vehicle's and verified by bi-axial test machine in the LBF(Fraunhofer Institute for Structural Durability and System Reliability) durability research center in Germany. Finally this the durability CAE simulation by using HMC(Hyundai Motor Company)'s the bi-axial test mode predicts feasibly the steel wheel's durability performance before vehicle durability test.

연료전지 가속내구모드 개발 (Development of An Accelerated Durability Test Mode for Fuel Cell)

  • 이용희;오동조;전의식;이종현
    • 한국수소및신에너지학회논문집
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    • 제26권5호
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    • pp.493-498
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    • 2015
  • The fuel cell vehicle is a type of hydrogen vehicle which uses a fuel cell to produce electricity, powering its on-board electric motor. The fuel cell vehicle driving principle is completely different from the internal combustion engine vehicle. In order to ensure the durable quality of the fuel cell vehicle, durability test mode considering the characteristics of the fuel cell must be developed. In this study, we derived the durability test mode profile through collecting and analyzing fuel cell vehicle driving data. Then, the accelerated durability test mode is developed by adding degradation conditions and is experimentally validated to have an acceleration factor of 5~6.

중대형차량 리타더 단품 내구성 평가를 위한 내구시험모드 개발에 관한 연구 (Study on Durability Performance Evaluation of Retarder Parts in Testing Mode for Heavy-duty Vehicle)

  • 서동춘;이익성;고상철;조상현
    • 한국자동차공학회논문집
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    • 제23권6호
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    • pp.575-582
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    • 2015
  • The Durability cycle is very important for the success of vehicle testing to evaluate Retarder. The purpose of this study is to develop the durability mode on performance evaluation of retarder. Commercial vehicles are equipped with an auxiliary braking device in order to increase safety. A typical device for retarder depends heavily on imports. Domestic development has now become an urgent task. But, No state has an evaluation method for performance evaluation of the auxiliary braking device. We presented the durability test mode for the performance evaluation of the retarder was verified experimentally.

사용자 주행 환경을 고려한 능동 현가 시스템의 PG 내구 시험 모드 개발 (Development of Proving Ground Test Mode for Durability Test of Active Suspension System)

  • 우종운;이선봉
    • 한국자동차공학회논문집
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    • 제21권6호
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    • pp.16-23
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    • 2013
  • It is important that proving ground damage is correlated with target customer usage. This paper describes the test mode for durability test of active suspension control system for proving ground correlation and optimization. Acceleration, strain, wheel force and other types of data are collected on a vehicle as it traverses different proving ground surfaces. The primary objective of the analysis is to determine which mixture of proving ground surfaces offers the best representation of customer usage while minimizing the total test time. And durability testing offers the best way to assess the capability of a product to reach its reliability target. The test should be representative of the real environmental load and replicate the same customer usage.

COMPUTATIONAL DURABILITY PREDICTION OF BODY STRUCTURES IN PROTOTYPE VEHICLES

  • Kim, H.-S.;Yim, H.-J.;Kim, C.-B.
    • International Journal of Automotive Technology
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    • 제3권4호
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    • pp.129-135
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    • 2002
  • Durability estimation of a prototype vehicle has traditionally relied heavily on accelerated durability tests using predefined proving grounds or rig tests using a road simulator. By use of those tests, it is very difficult to predict durability failures in actual service environments. This motivated the development of an integrated CAE (Computer Aided Engineering) methodology for the durability estimation of a prototype vehicle in actual service environments. Since expensive computational costs such as computation time and hardware resources are required for a full vehicle simulation in those environments with a very long span of event time, the conventional CAE methodologies have little feasibility. An efficient computational methodology for durability estimations is applied with theoretical developments. The effectiveness of the proposed methodology is shown by the comparison of results of the typical actual service environment such as the city mode with those of the typical accelerated durability test over the Belgian road.

군 특수차량용 인휠 드라이브 기어박스의 가속 내구성시험에 관한 연구 (A Study on the Acceleration Durability Test of In-Wheel Drive Gearbox for Military Special Vehicles)

  • 이용범;이기천;이종직;임신열;김우진;김광민
    • 드라이브 ㆍ 컨트롤
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    • 제19권3호
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    • pp.32-38
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    • 2022
  • The in-wheel drive gearbox for military special vehicles converts the high-speed & low-torque output generated by the electric servomotor, into low-speed & high-torque mechanical power. As the vehicle is remotely maneuvered in mountainous terrain, wet fields, rough terrain, etc., the gearbox must generate a maximum input speed exceeding 5,000 rpm, a maximum torque of 245 Nm, and MTBF of 9,600 km. The purpose of this study was to analyze the failure mode of the gearbox, to ensure the durability of the in-wheel drive gearbox. Also, the field load test data of the vehicle was analyzed, the acceleration durability test standards were established, the acceleration durability test was conducted, and the durability test results were analyzed as well.

도어트림 그립핸들 마찰이음 근본개선을 위한 내구 시험법 개발 및 개선연구 (Study on durability test method for improvement of door trim grip handle friction noise)

  • 김종수;나형현;조영빈
    • 한국음향학회지
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    • 제37권4호
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    • pp.233-241
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    • 2018
  • 본 논문에서는 기존에 없었던 도어트림 그립핸들에서 반복된 하중으로 인해 발생하는 소음을 사전에 검증할 수 있는 내구 시험법을 개발하고자 하였다. 시험 방법은 그립 핸들이 받는 하중 모드, 내구 횟수를 고려하여 개발하였으며, 시험 방법의 유효성을 확인하기 위해, 양산 초기 제품에 시험 법을 적용하여 필드클레임에서 발생한 도어트림 그립 핸들 소음을 재현하였다. 최종적으로, 현재 개발된 시험법을 통해서 후속 개발 제품의 소음 검출 및 개선하는 데 활용하고 있다.

지게차 마스트 작동내구를 위한 실차 기반 무인시험장치 개발 (Development of an Unmanned Test System Based on Forklift for Mast Operation Durability)

  • 조재홍;나선준;김민석;박명관
    • 드라이브 ㆍ 컨트롤
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    • 제19권4호
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    • pp.70-76
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    • 2022
  • In this paper, we develops an unmanned test system for the purpose of realizing an actual forklift-based test-bed for the operation durability of the forklift mast. First, two robot actuators were applied to the lever to replace lever manipulation of the operator. For detecting the height of the fork and the tilt angle of the mast, the laser displacement sensor and the inclinometer were installed to the forklift. Next, the embedded control system was used to control the robot actuator with reference to test mode. Experimental evaluation verified that developed test system was effective and practical for the viewpoint of the repeatability of the test mode.

The Effect of Water Emulsified Fuel on a Motorway-Bus Diesel Engine

  • Park, Kweonha;Kwak, Inseok;Oh, Seungmook
    • Journal of Mechanical Science and Technology
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    • 제18권11호
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    • pp.2049-2057
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    • 2004
  • In this study, the combustion characteristics and durability of a diesel engine using emulsified fuel was investigated. Water was used in oil type emulsified fuel. In order to understand the effect of emulsified fuel in a wide range of engine running conditions, D-13 mode was selected as a test condition, and a durability test was included to understand the long-term effect of water. Combustion pressure in a cylinder, exhaust emissions, specific fuel consumption, sound level and maximum torque were measured. NOx and PM were simultaneously reduced and the specific fuel consumption was increased and decreased at low and high loads, respectively. There was no trouble and any damage on the parts of the cylinder during a 500 hour durability test.

건설중장비 부품의 진동내구해석 (Vibration Durability Analysis for Components of Construction Equipment Industry)

  • 김성환;함정훈;강현석
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2013년도 춘계학술대회 논문집
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    • pp.509-513
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    • 2013
  • There are so many types of construction equipment. Excavator is one of typical construction equipment which is working under the tough and severe environments. It's important for engineers to design CE components by the vibration durability point of view. Traditionally, two typical vibration durability methods to verify the durability of components. The first is experimental method which is using the vibration durability test bench. But experimental approach on vibration durability is needed a lot of cost and time. The second is analytical method which is using the vibration durability analysis such as Dirlik, Stainberg, Lalanne and others methodologies. The one of main advantages on vibration durability analysis can reduce the cost and time. We present a vibration durability analysis process and methodology on the guardrail system in excavator.

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