• 한국재료학회지
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• 제30권3호
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• pp.111-116
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• 2020

Two different casting speeds of 60 and 80mm/min are adopted to determine the effect of casting speed on the microstructure and mechanical properties of Al-Mg-Si/Al hybrid material prepared by duo-casting. The obtained hybrid material has a uniform and straight macro-interface between the pure Al side and the Al-Mg-Si alloy side at both casting speeds. When the casting speed is increased to 80mm/min, the size of primary α phases in Al-Mg-Si alloy decreases, without change of shape. Although the Al-Mg-Si alloy produced at higher casting speed of 80mm/min shows much higher ultimate tensile strength (UTS) and 0.2 % proof stress and lower elongation, along with higher bending strength compared to the case of the 60mm/min in casting speed, the tensile properties and bending strength of the hybrid material, which are similar to those of pure Al, are the same regardless of the increase of casting speed. Despite the different casting speeds, deformation and fracturing in hybrid materials are observed only on the pure Al side. This indicates that the macro-interface is well-bonded, allowing it to endure tensile and bending deformation in all hybrid materials.

• 한국주조공학회지
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• 제38권1호
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• pp.16-26
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• 2018

In this study, the effects of the pouring temperature, preheating temperature, surface condition and fraction of the wear resistant part on the production of duo-castings were investigated using a high Cr white cast iron with excellent abrasion resistance and a low Cr alloy steel with good toughness. The constituent materials of the duo-castings were designed to have high hardness, fracture toughness and abrasive wear resistance for the replacement of high Mn alloy steels with low abrasive wear resistance. In particular, the amount of abrasive wear of 17% Cr white cast iron was about 1/20 of that of high Mn alloy steel. There was an intermediate area of about 3mm due to local melting at the bonding interface of the duo-castings. These intermediate regions were different from those of the constituent materials in chemical composition and microstructure. This region led to fracture within the wear resistant part rather than at the bonding interface in the bending strength test. The bending fracture strengths were 516-824 MPa, which were equivalent to the bending proof strength of high Mn steel. The effects of various casting conditions on the duo-cast behavior were studied by simple pouring of low Cr alloy steel melt, but the results proved practically impossible to manufacture duo-castings with a sound bonding interface. However, the external heating method was suitable for the production of duo-castings with a sound bonding interface.

• 한국주조공학회지
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• 제32권6호
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• pp.269-275
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• 2012

Al-Mg-Si/Al hybrid alloy was prepared by Duo-casting and the mechanical behavior was evaluated based on their microstructure and mechanical properties. The hybrid aluminum alloy included the Al-Mg-Si alloy with fine eutectic structure, pure Al with the columnar and equiaxed crystals, and the macro-interface existing between Al-Mg-Si alloy and pure Al. The growth of columnar grains in pure Al occurred from the macro-interface. The tensile strength, 0.2% proof stress and bending strength of the hybrid aluminum alloy were almost similar to those of pure Al, and the elongation was much higher than the Al-Mg-Si alloy. The fracture of the hybrid alloy took place in pure Al side, indicating that the macro-interface was well bonded and the mechanical behavior strongly depends on the limited deformation in pure Al side.

• 한국재료학회지
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• 제28권9호
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• pp.499-505
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• 2018

This investigates the microstructure and mechanical properties of Al hybrid material prepared by electromagnetic duo-casting to determine the effect of heat treatment. The hybrid material is composed of an Al-Mg-Si alloy, pure Al and the interface between the Al-Mg-Si alloy and pure Al. It is heat-treated at 373, 573 and 773K for 1h and T6 treated (solution treatment at 773K for 1h and aging at 433K for 5h). As the temperature increases, the grain size of the Al-Mg-Si alloy in the hybrid material increases. The grain size of the T6 treated Al-Mg-Si alloy is similar to that of one heat-treated at 773K for 1h. The interface region where the micro-hardness becomes large from the pure Al to the Al-Mg-Si alloy widens with an increasing heat temperature. The hybrid material with a macro-interface parallel to the tensile direction experiences increased tensile strength, 0.2 % proof stress and the decreased elongation after T6 heat treatment. On the other hand, in the vertical direction to the tensile direction, there is no great difference with heat treatment. The bending strength of the hybrid material with a long macro-interface to the bending direction is higher than that with a short macro-interface, which is improved by heat treatment. The hybrid material with a long macro-interface to the bending direction is fractured by cracking through the eutectic structure in the Al-Mg-Si alloy. However, in the hybrid material with a short macro-interface, the bending deformation is observed only in the limited pure Al.

• 한국재료학회지
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• 제22권2호
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• pp.97-102
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• 2012

The microstructure and tensile properties of Al-Mn/Al-Si hybrid aluminum alloys prepared by electromagnetic duocasting were investigated. Only the Al-Mn alloy showed the typical cast microstructure of columnar and equiaxed crystals. The primary dendrites and eutectic structure were clearly observed in the Al-Si alloy. There existed a macro-interface of Al-Mn/Al-Si alloys in the hybrid aluminum alloys. The macro-interface was well bonded, and the growth of primary dendrites in Al-Si alloy occurred from the macro-interface. The Al-Mn/Al-Si hybrid aluminum alloys with a well-bonded macro-interface showed excellent tensile strength and 0.2% proof stress, both of which are comparable to those values for binary Al-Mn alloy, indicating that the strength is preferentially dominated by the deformation of the Al-Mn alloy side. However, the degree of elongation was between that of binary Al-Mn and Al-Si alloys. The Al-Mn/Al-Si hybrid aluminum alloys were fractured on the Al-Mn alloy side. This was considered to have resulted from the limited deformation in the Al-Mn alloy side, which led to relatively low elongation compared to the binary Al-Mn alloy.

• 구강회복응용과학지
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• 제25권3호
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• pp.225-235
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• 2009

최근 심미 치과 수복이 발달하게 되면서 치은 연상 변연을 가진 전부 도재 수복물을 하게 되는 경우 섬유 강화 포스트는 자연치와 유사한 반투명성을 보여 더욱 심미적으로 보이게 해준다. 섬유 강화 포스트인 석영 섬유 포스트와 유리 섬유 포스트로 수복시 코어 축성 방법을 달리한 5가지 군으로 분류하여 각 방법에 따른 파절강도를 비교하였다. 발치된 45개의 치아를 사용하여 모두 근관치료를 시행하고 CEJ 상방 1mm 부위에서 치축에 수직이 되도록 주수하에 치관부를 절삭하였다. A, B, C군은 #1 D.T. $Light-post^{(R)}$를 사용하였고, D, E군은 #1.5 $LuxaPost^{(R)}$를 사용하였다. A군은 제조사의 지시대로 D.T. $Light-post^{(R)}$와 시멘트로는 $DUO-LINK^{TM}$을 코어로는 $LIGHT-CORE^{TM}$을 사용하였다. B군은 시멘트와 코어로 $DUO-LINK^{TM}$을 포스트 접착 후 코어를 축성하는 이 단계 방법을 사용하였고, C군은 시멘트와 코어로 $DUO-LINK^{TM}$를 사용하면서 포스트 접착과 코어 축성을 동시에 시행하는 일단계 방법을 사용하였다. D군은 시멘트와 코어로 $LuxaCore^{(R)}-Dual$을 이단계 방법으로 축성하고, E군은 일단계 방법으로 축성하였다. ferrule 0mm로 치관을 삭제하여 금속관으로 수복 후 $45^{\circ}$로 기울여 CEJ 하방 2mm 까지 매몰 후 crosshead speed 1mm/min로 파절 강도를 측정하였다. 파절강도는 A, B, D, E, C군 순으로 작은 값을 나타냈으며 통계적 유의성은 없었다. B군에서만 치근 파절이 나타났으며 모두 재수복이 불가능한 파절이었다. 파절 양상은 모든 군에서 코어/치근 파절이 절반 이상 나타났으며, B와 D군에서는 대부분 재수복이 불가능한 파절이었다. 실험에서 나타난 결과로 미루어 섬유 강화 포스트나 코어의 종류 그리고 코어 축성 방법이 치아 파절 강도와는 큰 연관성이 없는 것으로 보인다. 파절 양상을 보면 섬유 강화 포스트를 사용했음에도 불구하고 재수복이 불가능한 경우가 절반 이상 나타났으며, 이단계 방법으로 코어를 축성한 군에서 그 수가 더 많은 것으로 보아 일단계 방법으로 코어를 축성하는 것이 재수복의 가능성을 고려해 볼 때 임상적으로 사용 가능한 효율적인 방법이라고 사료된다.