• Title/Summary/Keyword: Ductile

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The Effects of Silicon and Nickel Additions on the Mechanical Properties of Heavy Section Ductile Irons for Wind Mill (풍력발전용 후육 구상흑연주철의 기계적 성질에 미치는 Si 및 Ni 첨가의 영향)

  • Park, Heung-Il;Kim, Woo-Yeol;Ahn, Won-Young
    • Journal of Korea Foundry Society
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    • v.26 no.6
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    • pp.258-266
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    • 2006
  • The purpose of this study was to investigate the effects of silicon and nickel additions that influenced the impact and tensile properties of heavy section as-cast ductile irons for wind mill. Based on the results of the metallographic analysis and the mechanical testing on the 2.0 wt.%Si (LS group) and 2.4 wt.%Si (HS group) ductile irons, which contains 0.0, 0.3, 0.6 and 0.9 wt.%Ni, respectively, the following conclusions could be obtained. The nickel additions increased the tensile properties, the microhardness of pearlite, and the pearlite fraction of matrix for the specimen with the same silicon content. The mechanical properties of LS group specimen were in the range of the specification for the ductile iron wind mill castings. The LS group specimens showed higher absorbed impact energy at room temperature and $-20^{\circ}C$ than that of the HS group specimens. However, the absorbed impact energy at $-20^{\circ}C$ for the HS group specimens was observed to be sharply decreased under 10 J by addition of the nickel.

Backward Extrusion Process Analysis and Ductile Fracture Minimization of Titanium (티타늄합금의 후방압출 공정해석 및 연성파괴 최소화)

  • 신태진;이유환;이종수;황상무
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.351-354
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    • 2003
  • Titanium alloys are a vital element for developing advanced structural components, especially in aerospace applications. However, process design for successful forming of titanium alloy is a difficult task, which is to be achieved within a very narrow range of process parameters. Presented in this paper is a finite element - based optimal design technique as applied to ductile fracture minimization process design in backward extrusion of titanium alloys.

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A Numerical Ductile Failure Simulation Technique Based on Phenomenological Damage Concept (수치해석을 이용한 현상학적 연성파괴 모사 기법)

  • Kim, Nak-Kyun;Oh, Chang-sik;Min, Sung-hwan;Kim, Yun-Jae
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.5 no.2
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    • pp.27-34
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    • 2009
  • This paper proposes a simple numerical method to simulate ductile failure behaviors. The method is based on finite element analysis with a simple damage theory. To validate the proposed method, simulated results are compared with experimental data. Despite its simplicity, the proposed method well predicts experimental results systematic analyses are also performed to investigate the effect of the element size.

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A Constitutive Model for Plastic Damage of Ductile Materials

  • Nho, In-Sik;Yim, Sahng-Jun;Shin, Jong-Gye
    • Selected Papers of The Society of Naval Architects of Korea
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    • v.2 no.1
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    • pp.106-128
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    • 1994
  • An elasto-plastic-damage constitutive model for ductile materials is proposed within the framework of a thermodynamic approach of continuum damage mechanics (CDM) in which internal irreversible thermodynamic changes of micro-structure of materials such as plastic deformation and damage evolution are considered as thermodynamic state variables. The new constitutive model can predict not only the elasto-plastic behaviors but also the sequential stiffness degradation process of ductile materials more rationally.

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Mechanical Properties and Microstructure Examinations on Austempered Ductile Irons (Austempered Ductile Iron(A.D.I.)의 기계적 성질과 현미경 조직검사)

  • Lee, Seung Seok
    • Journal of the Korean Society for Heat Treatment
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    • v.3 no.1
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    • pp.25-33
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    • 1990
  • Recently developed austempered ductile irons(A.D.I.) have good mechanical properties. However it is still needed to examine the relationships between microstructures related to banitic reaction and the mechanical properties. From the mechanical tests such as impact test, hardness test, tensile test, and the microstructure observations, we concluded that the good mechanical properties of A.D.I. came from the fine banitic ferrite structure formed during the first stage of the austempering reaction.

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Ductile Fracture in the Central Region of Circular Plate in Rotary Forging

  • Park, Seogou;Oh, Hung-Kuk
    • Transactions of Materials Processing
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    • v.5 no.4
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    • pp.337-342
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    • 1996
  • The present investigation is concerned with application of theory on fracture to the prediction of workability of materials in rotary forging with special reference to center crack. The validity of the theory on ductile fracture was examined by the experimental data. Then the workability of materials in rotary forging was determined.

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Effects of Molybdenum on the Microstructure of Austempered Ductile Iron (오스템퍼드 구상흑연주철의 미세조직에 미치는 Mo의 영향)

  • Lee, Kil-Hong;Park, Yun-Woo
    • Journal of Korea Foundry Society
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    • v.14 no.1
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    • pp.35-44
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    • 1994
  • Mechanical properties of austempered ductile iron can be guaranteed if a good knowledge of its metallugical structure is obtained. In this paper, the effects of small Mo additions to austempered ductile iron on its metallurgical structures as a function of section size are examined. From the results, it is found that ${\gamma}-pool$ region and segregation of Mo in ${\gamma}-pool$ region are increased with increase in the section size.

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Evaluation of Nodularity in Ductile Cast Iron by Image Analysis (화상분석에 의한 구상흑연주철의 구상화율 판정)

  • Joo, Dae-Heon;Park, Joo-Seung;Kim, Myung-Ho
    • Journal of Korea Foundry Society
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    • v.21 no.3
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    • pp.198-203
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    • 2001
  • In determining properties of ductile cast iron, it is well known that nodularity plays a significant role. Therefore, the national and/or international standards for ductile cast iron such as KS, ISO, ASTM and JIS have specified some methods for evaluating it. However, most of standards have not recommended the methods using image analyzer which is known as an objective analyzing tool for evaluating microstructure. In this study, a reliable method for evaluating nodularity by image analyzing method was proposed, and the result was compared with that from the common counting method proposed in KS D 4302-1999. It was found that there was a reasonable relationship in nodularities measured by these two methods.

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Change in Hardness and Microstructure with Quenching and Tempering of Ductile Cast Iron (구상흑연주철의 열처리에 따른 미세조직 및 경도 변화)

  • Jeong, Woo Chang
    • Journal of the Korean Society for Heat Treatment
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    • v.21 no.2
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    • pp.69-78
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    • 2008
  • Differences in hardness and microstructure between surface and area at 0.3 mm below the surface after quenching and tempering of ductile cast iron for rear planet carrier of automotive transmission have been investigated. Microstructure of ductile cast iron consisted of ferrite, pearlite, and nodular graphite. The amount of pearlite increased with going down to the half-thickness area. It was found that Cr and Mo segregated to the pearlite and the pearlite transformed to the harder martensite during quenching. The martensite was more resistant to the decomposition to ferrite and cementite during tempering because of segregation of Cr and Mo, resulting in the harder tempered martensite. Consequently, the hardness of the surface with less amount of pearlite, corresponding to the harder martensite in the quenched and tempered microstructure, was lower than that of the area at 0.3 mm below the surface.

The Corrosion Control Using CCPP(Calcium Carbonate Precipitation Potential )Index in Metallic Coupons ($CaCO_3$침전능 조절에 의한 금속시편에서의 부식방지)

  • 이재인;임진경;서상훈;김동윤;신춘환
    • Journal of Environmental Science International
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    • v.9 no.6
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    • pp.505-509
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    • 2000
  • The purpose of this study was to evaluate the effects of $Ca(OH)_2$ and $CO_2$ additions on the corrosion of metal coupons(ductile iron, galvanized steel, copper and stainless steel). Corrosion rate and released metal ion concentration of ductile iron and galvanized steel decreased by adjusting alkalinity, calcium hardness and pH with $Ca(OH)_2$ & $CO_2$ additions on copper and stainless steel were less than those on ductile iron and galvanized steel. When ductile iron coupon was exposed to water treated with Ca(OH)$_2$&$CO_2$, additions, the main components of corrosion product formed on its surface were $CaCO_3$ and $Fe_2 O_3 or Fe_2 O_4$ which often reduce the corrosion rate by prohibiting oxygen transport to the metal surface.

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