• Title/Summary/Keyword: Dry pick

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A Study on the Accumulation Phenomena of Oxidized Starch in White Water of closed Fine Papermaking Process (Part 2) -Effect of broke use ratio and surface sizing pick up- (백상지 공정 폐쇄화에 따른 백수 내 산화전분의 축적 현상에 관한 연구 (제2보) -파지혼합비율 및 표면사이징 픽업량 변화의 영향-)

  • Ahn, Hyun-Kyun;Lee, Hak-Lae
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.36 no.3
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    • pp.35-43
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    • 2004
  • Reduction of fresh water consumption and effluent discharge provide diverse advantages in raw materials and energy savings. Papermaking system closure, however, reduces the efficiency of additives, decreases retention and dewatering, and causes many other Problems in papermaking. Accumulation of inorganic and organic substances in the process white water is the prime cause of these problems. Understanding of the accumulation phenomena of the detrimental substances in the papermaking process is of great importance for papermaking system closure. In this study a process simulation method was employed to analyze the accumulation phenomena of anionic starch in the process white water as the reuse rate of dry broke and pick up of surface sizing agent is increased. Steady state simulation studies were carried out based on the model developed in previous study. The variation of dissolved starch concentration in each process unit was monitored as a function of reuse rate of dry broke and surface sizing agent pick up rate. The result showed that dissolved starch concentration Increased as reuse rate of dry broke and surface sizing agent pick up rate was increased.

Manufacturing of Multi-layer Coated Paper with Eco-friendly Biobinder for Cost Saving (3) - Mill Trial of Eco-friendly Biobinder for Cost Saving - (친환경 원가절감형 바이오바인더를 이용한 다층 도공지 제조 (제3보) - 친환경 원가 절감형 바이오바인더의 공장 적용 실험 -)

  • Lee, Yong Kyu;An, Guk Heon;Kim, Chang Su;Won, Jong Myoung
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.47 no.5
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    • pp.127-133
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    • 2015
  • Recent worldwide trends are to develop the environmental friendly chemicals and processes in order to reduce the global warming and climate change phenomena. One of similar efforts in paper industry is to substitute the petroleum-based SBR latex by starch-based biobinder. The disadvantage of biobinder found through laboratory scale study was the lower dry pick strength than SBR latex. The objective of this study is to confirm the substitutability of SBR latex with biobinder through mill trial. Although biobinder itself gave lower dry pick strength, it was found that the use of SBR latex and biobinder mixture (50:50) could improve the dry pick strength. The introduction of biobinder into coating binder system improved the opacity of coated paper. Optical properties (brightness and whiteness), ink trapping, print gloss and mottling level of paper coated with biobinder system were similar to those of SBR latex.

Manufacturing of Multi-Layer Coated Paper with Eco-Friendly Bio-Binder for Cost Saving (1) - Application for Pre-Coating Layer - (친환경 원가 절감형 바이오바인더를 이용한 다층 도공지 제조(제1보) - Pre-coating층에 대한 적용 -)

  • An, Guk Heon;Choi, Ki Soon;Won, Jong Myoung;Lee, Yong Kyu
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.46 no.6
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    • pp.63-70
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    • 2014
  • Part of SB latex in pre-coating color was substituted with newly developed starch-based bio-binder in order to investigate the effect of starch-based bio-binder in pre-coating color on the properties of coating color and coated paper. Smoothness and gloss of coated paper were decreased with the increase of bio-binder substitution ratio. Brightness and whiteness did not show the significant changes, but stiffness was improved with bio-binder. Ink set-off, dry-pick and wet pick were decreased with the increase of bio-binder substitution ratio. In general, when all SB latex is substituted with bio-binder, ink set-off, dry- and wet-pick were deteriorated. However, it was found that if the bio-binder substitution ratio is controlled below 50%, similar qualities with coated paper manufactured by the use of SB latex binder can be obtained.

The Local Surface Strength Variation of Coated Papers during Printing (인쇄과정에서 코팅 용지의 국부적인 표면강도 변화에 관한 연구)

  • Youn, Jong-Tae
    • Journal of the Korean Graphic Arts Communication Society
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    • v.22 no.2
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    • pp.101-110
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    • 2004
  • The local surface strength variation of coated papers were measured at various speeds on a number of coated paper samples to study the effects of speed and ink tack on coating pick. Coating pick phenomenon is observed in an ink transfer variation curve as a decrease in the slope of the curve. On the other hand, it causes an actual decrease in net ink transfer to paper with an increase in speed. The effect of speed on coating pick depends on ink tack, ink film thickness and surface properties of coating layer formation of paper. A novel device to measure the surface strength can rate the coating paper in a different order. Comparison are made between dry test of coating paper pick and wet coating pick test of printing in IGT printability tester. Coating formulation is the main key to prevent from coating pick. The binder level increases, the coating pick and the slop decrease. The piling on blanket in printing is a problem when the coating pick is occur on a local area rather than average surface strength of coated papers.

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Application Technology of Environmental-friendly Starch-based Biobinder and Synthesized Binder in order to Substitute SB Latex for Paper Coating (1) - Application of Substitute Binder for Pre-coating Layer - (SB latex 대체용 친환경 전분계 바이오바인더 및 합성바인더의 적용 기술 개발 (제1보) - 대체용 바인더의 Pre-coating 적용 -)

  • Lee, Yong Kyu;Kim, Sun-Goo;Won, Jong Myoung;Kim, Young-Hun
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.47 no.5
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    • pp.134-140
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    • 2015
  • This study was carried out to evaluate whether EVAc, acryl latex and biobinder could substitute the part of SB latex for pre-coating color formula or not. Different coating colors prepared through the substitution of 30% SB latex with EVAc, acryl latex, and biobinder were applied for pre-coating layer. 100% SB latex is used as a binder for top coating color. The optical properties, gloss, roughness, stiffness, dry- and wet-pick strength were measured. There were no significant differences in the brightness, whiteness, opacity, roughness, ink set-off and gloss of paper coated with 5 different coating colors. However the stiffness, dry- and wet-pick strength were somewhat lower than those of conventional coating color which 100% SB latex was used as a binder. Although the part of SB latex could be substituted with EVAc, acryl latex and biobinder without sacrificing the qualities of coated paper. Further researches on the improvement of stiffness, dry- and wet-pick strength, and the optimization of rheology of coating color in order to improve the qualities of coated paper are strongly recommended.

Strength Improvement of Linerboard by impregnation with PVAm (PVAm 함침에 의한 라이너지 강도 향상)

  • Kim, Hyuk-Jung;Won, Jong-Myoung;Cho, Byoung-Uk
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.44 no.1
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    • pp.58-64
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    • 2012
  • As a first step to apply PVAm (polyvinylamine) on packaging paper by surface treatment, three types of linerboards were impregnated with PVAm solution. The effect of PVAm pick-up on strength properties of linerboard was investigated. The pick-up of PVAm was controlled by varying concentration of PVAm solution. It was found that dry tensile strength, tensile energy absorption, burst strength and compressive strength of linerboard were increased by applying PVAm. In addition, wet tensile strength was significantly improved with increasing PVAm pick-up. However, folding endurance was found to be decreased with increasing PVAm pick-up.

Effect of Drying Condition of High Solid Coating on the Coated Paper Properties (고농도 도공의 건조조건이 도공지의 품질에 미치는 영향)

  • Yoo, Sung-Jong;Cho, Byoung-Uk;Lee, Yong-Kyu
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.42 no.1
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    • pp.26-34
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    • 2010
  • Effects of drying condition (IR radiation) on the optical properties and the printability of coated paper were elucidated at various latex sizes and low and high coating color concentrations. It was found that the smaller latex provided better rheology and higher dry and wet pick strength than the larger one. The high solids coating resulted in higher paper gloss and smaller roughness than the low solids coating, even though the clay addition was reduced by 20 parts in the high solids coating. Increasing IR radiation prohibited binder migration into the base paper. Thus it improved binder distribution and decreased pores in the coated layer, resulting in the increased dry and wet pick strength and the improved printing gloss. On the other hand, the color trapping and ink set-off was impaired with increasing IR radiation. Print mottle index passed through a maximum with increasing IR radiation.

Effect of Vinyl Acetate-Ethylene(VAE) Emulsion on Coated Paper Properties (비닐아세테이트 에틸렌 공중합체 바인더가 도공지의 품질에 미치는 영향)

  • Lee, Yong-Kyu;Won, Jong Myoung;Lee, Woo-Jae;Choi, Yong-Hae
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.45 no.5
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    • pp.37-43
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    • 2013
  • This study was focused on applying a new paper coating binder, vinyl acetate-ethylene(VAE) emulsion, with SB-latex and acrylic emulsion for paper coating application. VAE emulsion has a low monomer cost and is non-toxic chemical than conventional adhesive for paper coating such as styrene-butadiene latex( SB-latex) and acrylic emulsion. We conducted double coating in order to test VAE emulsion, which was applied on top surface only. The results showed that optical properties of the coated paper with VAE were similar with the SB-latex binders. In case of bonding strength, dry-pick of the coated paper with VAE showed almost same with other binders while wet-pick of the coated paper with VAE had a little bit lower strength than that with SB-latex.

Studies on the influence of the chemical types of insolubilizers on coated paper properties (내수화제가 도공지의 물성에 미치는 영향)

  • Kim, Sun Goo;Kim, Du Hyuen;Won, Jong Myoung;Lee, Yong Kyu
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.46 no.3
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    • pp.73-80
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    • 2014
  • In this study, in order to investigate the influence of insolubilizer on the double coating structure, we carried out basic research related to the double coating formulation with four insolubilizers having various chemical types such as amino aldehyde, glyoxal and two metallic salts. It was found that although the four insolubilizers showed similar results on optical and surface properties of the coated papers, they gave different results in the printabilities of the coated papers since coating structure was significantly influenced by different reacting mechanism of the insolubilizers. Three of the insolubilizers (glyoxal, two metallic salts) showed better results than amino aldehyde type one when they were applied to top coating formulation. Metallic salts type insolubilizers showed good results in the print gloss when it was applied to top coating formulation. It was believed that amino aldehyde type insolubilizer applied top coating formulation showed good both of dry-pick and wet-pick strength.

Effect of Ultra Fine Precipitated Calcium Carbonate on the Quality of Coated Paper (초미립 경질탄산칼슘이 도공지 품질에 미치는 영향)

  • Kim, Sun-Kyung;Won, Jong-Myoung;Lee, Yong-Kyu
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.44 no.4
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    • pp.91-98
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    • 2012
  • This study was carried out in order to evaluate the effects of ultra fine precipitated calcium carbonate (UFPCC) on properties of coating color, coated paper and off-set printability. It was found that blending of UFPCC increased the low-shear viscosity and water retention of coating color. The smaller the particle size, the more significant the effect of it. When the blending ratio of UFPCC was increased, brightness, whiteness and opacity of the coated paper were improved, while paper gloss was decreased due to the increase in roughness. When the UFPCC with the average particle size of $0.12{\mu}m$ was used, the ink receptivity during off-set printing was improved while print gloss was maintained or a little decreased. It was also observed that the dry-pick and wet-pick strength of coated paper were improved by the use of UFPCC. In conclusion, it is possible to produce the low gloss matt paper with the use of UFPCC since it could improve the optical properties and ink receptivity of coated paper.