• Title/Summary/Keyword: Dry Manufacturing System

검색결과 82건 처리시간 0.217초

마이크로 그라비어 코터를 이용한 박막 형성 기술 (Technology of thin Film Formation by Using the Micro Gravure Coater)

  • 김동수;김정수;배성우
    • 한국정밀공학회지
    • /
    • 제30권6호
    • /
    • pp.596-600
    • /
    • 2013
  • We report here on the processing and manufacturing of thin film for printed electronics by micro-gravure coating system. The micro-gravure coating systems are consisted of various modules such as web and system tension controller, micro-gravure coating units, dispenser and hybrid dry units (UV, NIR, Hot air). Especially, for the optimization of system, the number of idle roller was minimized and tension isolating infeeder was included. Also, we applied four patterns circle, 45 degree, square and 35 degree for the optimizing coating thickness. The micro-gravure coating system which applied various patterns to enable continuous coating process and fast coating time compare with conventional batch coating system. In this paper, introduce of micro-gravure coating system and testing results of coating thickness (20~700nm), coating time (1~2sec) and surface roughness (3~12nm) by using micro-gravure coating system.

오일미스트용 사이클론 집진기에 관한 기초 설계 -오일미스트 및 슬러지 입자 융합연구- (Fundamental Design of Cyclone Collector for Oil Mist)

  • 장성철;안휘웅;이찬규
    • 한국생산제조학회지
    • /
    • 제22권2호
    • /
    • pp.223-227
    • /
    • 2013
  • Dust collecting performance of cyclone collector for oil mist was alalyzed in the study. The purposes of using cutting fluid during cutting have been colling, lubricating, chip washing and anti-corroding. However, the present manufactaring industry restricts the use of cutting fluid because cutting fluid confains poisonous substances which are harmful to the human body. Also, the optimum design oil-mist collector. The new oil mist collector was designed. In the near future, this device must be tested in the real machining center and CNC machine. Cutting using oil-mist showed better cutting characteristics than dry, air and fluid cutting with respect to by cutting force, tool wear and surface roughness. The model(A, B Type cyclone) of the set of fixture and alveolus are made by using a CAE software. Finally, we have obtained a model A Type solution by using orthogonal array. Therefore, it could be confirmed that as the model-A was increased and model-B was decreased, cut diameter was decreased.

포장용지류에서의 중금속 분석을 위한 산분해 전처리 방법의 탐색 (Considerations of Acid Decomposition System for the Analysis of Heavy Metals in Packaging-grade Paper)

  • 이태주;고승태;김형진
    • 펄프종이기술
    • /
    • 제43권1호
    • /
    • pp.65-73
    • /
    • 2011
  • The fibrous raw materials in packaging-grade paper production in Korea were mainly obtained from waste paper. The use of recycled paper has both positive and negative impacts in papermaking process. The primary positive impacts are the environmental protection and manufacturing cost reduction, and the negative impacts are the quality reduction in paper quality and the accumulation of heavy metals and other pollutants in wet- and dry-end process. This study was carried out to consider the optimum acid decomposition system with the highest recovery rate for the analysis of heavy metals in packaging-grade paper. The open digestion system using Kjeldahl apparatus and the closed digestion system using microwave oven for decomposing the organic materials in paper were compared. In both open and closed digestion method, the combination of nitric acid, hydrochloric acid and hydrogen peroxide showed higher recovery rate than using only nitric acid alone because the presence of Cl- ions in hydrochloric acid stabilizes ligand formation with metal ions. KOCC was observed to have the highest heavy metal content among the recycled paper samples. The heavy metal contents decomposed with the closed digestion system were relatively higher than with open digestion system.

반도체 클린룸용 외기공조시스템의 수분무 가습을 이용한 에너지절감에 관한 연구 (A Study on Energy Reduction in an Outdoor Air Conditioning System for Semiconductor Manufacturing Cleanrooms Using Water Spray Humidification)

  • 송원일;김기철;유경훈;신대건;태경응;김용식;박덕준
    • 한국입자에어로졸학회지
    • /
    • 제13권2호
    • /
    • pp.65-77
    • /
    • 2017
  • In recent large-scale semiconductor manufacturing cleanrooms, the energy consumption in outdoor air conditioning (OAC) systems to heat, humidify, cool and dehumidify outdoor air(OA) represents about 40~50 % of the total cleanroom power consumption required to maintain cleanroom environment. Therefore, the assessment of energy consumption in outdoor air conditioning systems is essential for reducing the outdoor air conditioning load for a cleanroom. In the present study, an experiment with an outdoor air flow rate of $1,000m^3/h$ was conducted to compare the energy consumption in steam humidification, simple air washer, exhaust air heat recovery type air washer and dry cooling coil(DCC) return water heat recovery type air washer OAC systems. Besides, a numerical analysis was carried out to evaluate the annual energy consumption of the aforementioned four OAC systems. It was shown that the simple air washer, exhaust air heat recovery type air washer and DCC return water heat recovery type air washer OAC systems using water spray humidification were more energy-efficient than the steam humidification OAC system. Furthermore the DCC return water heat recovery type air washer OAC system was the most energy-efficient.

A Study on IoT based Real-Time Plants Growth Monitoring for Smart Garden

  • Song, Mi-Hwa
    • International Journal of Internet, Broadcasting and Communication
    • /
    • 제12권1호
    • /
    • pp.130-136
    • /
    • 2020
  • There are many problems that occur currently in agriculture industries. The problems such as unexpected of changing weather condition, lack of labor, dry soil were some of the reasons that may cause the growth of the plants. Condition of the weather in local area is inconsistent due to the global warming effect thus affecting the production of the crops. Furthermore, the loss of farm labor to urban manufacturing jobs is also the problem in this industry. Besides, the condition for the plant like air humidity, air temperature, air quality index, and soil moisture are not being recorded automatically which is more reason for the need of implementation system to monitor the data for future research and development of agriculture industry. As of this, we aim to provide a solution by developing IoT-based platform along with the irrigation for increasing crop quality and productivity in agriculture field. We aim to develop a smart garden system environment which the system is able to auto-monitoring the humidity and temperature of surroundings, air quality and soil moisture. The system also has the capability of automating the irrigation process by analyzing the moisture of soil and the climate condition (like raining). Besides, we aim to develop user-friendly system interface to monitor the data collected from the respective sensor. We adopt an open source hardware to implementation and evaluate this research.

교반 볼밀을 이용한 왕겨재의 건식 미세분쇄에 관한 연구 (Dry Fine Grinding of Rice Husk Ash using a Stirred Ball Mill)

  • 박승제;최연규;김명호;이종호
    • Journal of Biosystems Engineering
    • /
    • 제25권1호
    • /
    • pp.39-46
    • /
    • 2000
  • This work was conducted to study the operating characteristics of a grinding system designed to obtain fine rice husk ash powder. To find better utilizing of rice husk, a valuable by-product from rice production, once the rice husk was incinerated and the thermal energy was recovered from the furnace, the ash was fed and pulverized in the grinding system resulting a fine powder to be used as a supplementary adding material to the portland cement manufacturing . The rice husk ash grinding system consisted of a high speed centrifugal fan for the preliminary coarse milling and a dry-type stirred ball mill for the subsequent fine grinding . Total grinding time 9 5, 15, 30, 45 min), impeller speed (250, 500, 750 rpm) , and mixed ratio (4.8, 7.9, 14.9) were three operating factors examined for the performance of a stirred ball mill used for the fine grinding of ash. With the stirred ball mill used in this study, the minimum attianable mean diameter of rice husk ash powder appeared to be 2 ${\mu}{\textrm}{m}$. During the find grinding, the difference in specific surface area of powder showed an increase and the grinding energy efficiency decreased with the increase in total grinding time, impeller speed ,and mixed ratio. For the operating conditions employed , the resulting mean diameter of fine ash powder, specific energy input, and grinding energy efficiency were in the range of 1.79 --16.04${\mu}{\textrm}{m}$, 0.072-5.226kWh/kg, an d1.11-12.15$m^2$/Wh, respectively. Grinding time of 30 min , impeller speed of 750 rpm, and mixed ratio of 4.8 were chosen as the best operating conditions of the stirred ball mill for fine grinding . At these conditions, mean particle diameter of the fine ash, grinding energy efficiency, grinding throughtput, and specific energy input were 2.73${\mu}{\textrm}{m}$, 3.95$m^2$/Wh, 0.25kg/h, and 1.22kWh/kg, respectively.

  • PDF

센서퓨젼 기반의 인공신경망을 이용한 드릴 마모 모니터링 (Sensor Fusion and Neural Network Analysis for Drill-Wear Monitoring)

  • ;권오양
    • 한국공작기계학회논문집
    • /
    • 제17권1호
    • /
    • pp.77-85
    • /
    • 2008
  • The objective of the study is to construct a sensor fusion system for tool-condition monitoring (TCM) that will lead to a more efficient and economical drill usage. Drill-wear monitoring has an important attribute in the automatic machining processes as it can help preventing the damage of tools and workpieces, and optimizing the drill usage. In this study, we present the architectures of a multi-layer feed-forward neural network with Levenberg-Marquardt training algorithm based on sensor fusion for the monitoring of drill-wear condition. The input features to the neural networks were extracted from AE, vibration and current signals using the wavelet packet transform (WPT) analysis. Training and testing were performed at a moderate range of cutting conditions in the dry drilling of steel plates. The results show good performance in drill- wear monitoring by the proposed method of sensor fusion and neural network analysis.

소구경 미세홈 고속가공시 가공환경변화에 따른 가공성 평가 (Evaluation of Machinability of Micro groove by Cutting Environments in High Speed Machining using Ball End Mill)

  • 정연행;이태문;강명창;이득우;김정석
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2002년도 춘계학술대회 논문집
    • /
    • pp.32-37
    • /
    • 2002
  • High speed machining is one of most effective technologies to improve productivity. It can give great advantage for manufacture of die and Moulds. However, when the high speed machining of materials, especially in machining of micro groove, a severely thermal demage was generated on workpiece and tool. Generally, the cutting fluid is used to improve penetration, lubrication, and cooling effect. In order to rise the performance of lubrication, it contains extreme pressure agents (Cl, S, P). But the environment of work room go bad by those additive Therefore, the compressed chilly air with Oil mist system was developed to replace the conventional cutting fluid system. This paper carried out the tests to evaluate the machinability by the cutting environment in high speed micro groove machining of NAK80 (HRC40). Compressed chilly air with oil mist was ejected on the contact area between cutting edge and workpiece. The effectiveness of this developed compressed chilly air with oil mist system was evaluated in terms of tool life. The results showed that the tool life of carbide tool coated TiAIN with compressed chilly air mist cooling was much longer than with dry and flood coolant when cutting the material.

  • PDF

고준위폐기물처분장 내 공학규모의 균질 완충재 블록 성형특성 및 현장적용성 분석 (A Study on the Manufacturing Characteristics and Field Applicability of Engineering-scale Bentonite Buffer Block in a High-level Nuclear Waste Repository)

  • 김진섭;윤석;조원진;최영철;김건영
    • 방사성폐기물학회지
    • /
    • 제16권1호
    • /
    • pp.123-136
    • /
    • 2018
  • 본 연구의 목적은 고준위폐기물 처분기술 개발과 관련하여 현장실증 연구를 위해 사용될 공학규모 이상의 균질 완충재 블록을 제작하기 위한 새로운 방법론을 제시하는 것이다. 이와 관련하여 플롯팅 다이(floating die) 방식의 프레스 재하 및 냉간등방압프레스(CIP; Cold Isostatic Press) 기법을 국내 최초로 완충재 제작에 적용하였다. 또한 소요 밀도기준을 충족하는 완충재 블록을 생산하기 위한 최적의 제작조건(프레스 및 CIP의 소요 압력)과 현장 적용성을 분석하였다. 상기 기법의 적용을 통해 완충재 블록 내 밀도분포 편차가 현저히 감소하였으며, 이와 동시에 평균 건조밀도가 소폭 상승하고 약 5%의 크기가 감소하였다. 또한 CIP 적용을 통해 응력이완(stress release) 현상이 감소하고, 이로 인해 시간 경과에 따른 표면균열 발생이 현저히 저감됨을 시험제작을 통해 확인하였다. 본 연구에서 제시된 방법론은 공학규모 이상의 균질한 완충재 블럭을 성형할 수 있으며, 또한 이는 선진핵주기 고준위폐기물처분시스템(AKRS; Advanced Korea Reference Disposal System of HLW)의 완충재 소요 밀도기준을 충족하는 것으로 분석되었다.

순환골재콘크리트의 수축특성에 관한 연구 (Study on the Shrinkage Properties of Concrete using Recycled Fine Aggregate)

  • 나철성;이형준;남정수;권수길;김규용;김무한
    • 한국콘크리트학회:학술대회논문집
    • /
    • 한국콘크리트학회 2008년도 추계 학술발표회 제20권2호
    • /
    • pp.681-684
    • /
    • 2008
  • 순환잔골재는 천연잔골재에 비해 밀도 및 흡수율 등이 열악하여 저부가가치용으로 활용되고 있고, 사용이 한정되어 있으며, 순환잔골재를 순환골재 콘크리트는 압축강도, 인장강도 등의 강도특성이 저하하고 특히, 높은 흡수율로 인하여 수축특성이 매우 저하하는 것으로 보고되고 있다. 따라서 본 연구에서는 고속회전충격식 비중분리장치 및 원심력 미분말 집진장치 등으로 구성된 건식생산시스템을 개발하고 이를 통해 생산된 순환잔골재를 사용한 순환골재 콘크리트의 수축특성을 평가함으로서 향후 순환잔골재의 활용을 위한 기초자료를 제시하고자 한다.

  • PDF