• 제목/요약/키워드: Dry Manufacturing System

검색결과 82건 처리시간 0.021초

고속 운전용 건식진공펌프 로터-베어링 시스템의 회전체동역학 해석 (Rotordynamic Analysis of a Dry Vacuum Pump Rotor-Bearing System for High-Speed Operation)

  • 이안성;이동환;김병옥
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2006년도 추계학술대회논문집
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    • pp.523-530
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    • 2006
  • A rotordynamic analysis was performed with a dry vacuum pump, which is a major equipment in modern semiconductor and LCD manufacturing processes. The system is composed of screw rotors, lobes picking air, helical gears, driving motor, and support rolling element hearings of rotors and motor. The driving motor-screw rotor system has a rated speed of 6,300rpm, and was modeled utilizing a rotordynamic FE method for analysis, which was verified through the results of its 3-D finite element model. As loadings on the bearings due to the gear action were significant in the system considered, each resultant bearing load was calculated determinately and indeterminately by considering the generalized forces of the gear action as veil as the rotor itself. Each resultant hearing loading was used in calculating each stiffness of rolling element bearings. Design goals are to achieve wide separation margins of critical speeds and favorable unbalance responses of the rotor in the operating range. Then, a complex rotordynamic analysis of the system was carried out to evaluate its forward synchronous critical speeds, whirl natural frequencies and mode shapes, and unbalance responses under various unbalance locations. Results show that the entire system is well designed in the operating range. In addition, the procedure of rotordynamic analysis for dry vacuum pump rotor-bearing system was proposed and established.

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고속 운전용 건식진공펌프 로터-베어링 시스템의 전체동역학 해석 (A Rotordynamic Analysis of Dry Vacuum Pump Rotor-Bearing System for High-Speed Operation)

  • 김병옥;이안성;노명근
    • 한국유체기계학회 논문집
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    • 제10권3호
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    • pp.47-54
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    • 2007
  • A rotordynamic analysis was performed with a dry vacuum pump, which is a major equipment in modem semiconductor and LCD manufacturing processes. The system is composed of screw rotors, lobes picking air, helical gears, driving motor, and support rolling element bearings of rotors and motor. The driving motor-screw rotor system has a rated speed of 6,300rpm, and was modeled utilizing a rotordynamic FE method for analysis, which was verified through the results of its 3-D finite element model. As loadings on the bearings due to the gear action were significant in the system considered, each resultant bearing load was calculated determinately and indeterminately by considering the generalized forces of the gear action as well as the rotor itself. Each resultant bearing loading was used in calculating each stiffness of rolling element bearings. Design goals are to achieve wide separation margins of critical speeds and favorable unbalance responses of the rotor in the operating range. Then, a complex rotordynamic analysis of the system was carried out to evaluate its forward synchronous critical speeds, whirl natural frequencies and mode shapes, and unbalance responses under various unbalance locations. Results show that the entire system is well designed in the operating range. In addition, the procedure of rotordynamic analysis for dry vacuum pump rotor-bearing system was proposed and established.

Recycling of Spent Dry Batteries for Deflection Yoke Core Applications

  • Murase, Taku;Takahashi, Hiroyasu;Nomura, Takeshi
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
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    • pp.245-248
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    • 2001
  • Nomura Kohsan Corp. is producing oxides, such as ZnMn$_2$O$_4$, ZnFe$_2$O$_4$, and ZnO, by burning the used dry manganese cells and by sorting out the remnant materials. It is possible to use the recycled materials of the spent dry batteries as the raw materials of deflection yoke cores. Making hish roasting temperature in the recycling system has an effect in reduction of the impurities. As a result, the loss of the cores using the recycled materials is lower. When using the recycled materials, it is required to add Mg (OH)$_2$. ZnO, and Fe$_2$O$_3$in order to rectify the composition of the MnMgZn ferrite for deflection yoke core applications. Furthermore, in order to disappear ZnMn$_2$O$_4$in the formation, it is necessary to control at higher calcining temperatures. The MnMgZn ferrite of using the recycled materials becomes Toss equivalent to the conventional material. TDK Corp. is manufacturing the deflection yoke cores from 1996 using the material recycled from the spent dry batteries.

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MQL 공급시스템을 이용한 플라스틱 금형강 가공 최적화에 관한 연구 (A Study on The Optimization of Plastic Mold Steel Machining Using MQL Supply System)

  • 홍광표;송기혁;이인철;강동성;정재화;임동욱;김운용;백시영
    • 한국기계가공학회지
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    • 제16권6호
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    • pp.7-14
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    • 2017
  • This study manufactured a minimum quantity lubrication (MQL) supply system and identified the optimal MQL machining cutting conditions for plastic mold steel (SCM440). A series of experiments were consisted of twice. Optimal cutting conditions were derived using the Taguchi method, and cutting force variance; surface roughness; tool wear; and cutting temperature in dry, wet, and MQL machining were measured experimentally for these optimal conditions. The measured results decreased from dry to wet and MQL machining, being particularly large for dry machining due to increased cutting time. Measured MQL machining metrics were similar to those for wet machining, particularly for surface roughness, which is an index of machining quality.

다양한 곡률에 안정적인 등반 로봇을 위한 건식 점착물질의 실험기반 설계변수 최적화 (Optimization Design of Dry Adhesion for Wall-Climbing Robot on Various Curvatures Based on Experiment)

  • 유연형;신명석;서태원
    • 한국생산제조학회지
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    • 제23권4호
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    • pp.398-402
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    • 2014
  • This paper presents the results of a study on the optimal footpad design for vertical climbing on acrylic surfaces with various curvatures used Taguchi methods. For a climbing robot, the adhesion system plays an important role in the climbing process. Only an appropriate adhesion strength will prevent the robot from falling and allow it to climb normally. Therefore, the footpad is a significant parameter for a climbing robot and should be studied. Taguchi methods were used to obtain a robust optimal design, where the design variables were the flat tacky elastomeric shape, area, thickness, and foam thickness of the footpad. Experiments were conducted using acrylic surfaces with various curvatures. An optimized footpad was selected based on the results of the experiments and analysis, and the stability of the wall-climbing robot was verified.

새로운 다이아몬드 와이어 쏘 절단 기술 개발에 관한 실험적 검증 (An Experimental Verification on the Development of an Innovative Diamond Wire Saw Cutting Technology)

  • 박종협;주백석
    • 한국기계가공학회지
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    • 제17권6호
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    • pp.83-90
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    • 2018
  • This paper introduces a innovative diamond wire saw cutting technology and its experimental verification that can be utilized for cutting heavy structures. While conventional diamond wire saw cutting technologies such as water cooled cutting method and dry cutting method cause severe environmental problems due to generating massive concrete sludge or dust scattering, the proposed method can eliminate those problems considerably. Through extensive experiments using heavy structure test bed and real bridge pier structure, comprehensive analysis and comparative evaluation about various cutting methods were performed. As a result, the innovative diamond wire saw cutting method could achieve a similar cutting and cooling performance to the water cooled cutting method without generating concrete sludge and it showed an improved cutting and cooling performance to the dry cutting method without dust scattering. Consequently it is confirmed that the suggested cutting technology can be a promising environment-friendly alternative in the field of heavy structure dismantling.

3D 프린터를 이용한 마이크로 리액터 가공에 관한 연구 (Fabrication of Micro-reactor by 3D Printing Machine)

  • 최해운;윤성철;마재권;방대욱
    • 한국생산제조학회지
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    • 제23권3호
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    • pp.218-222
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    • 2014
  • A 3D printer was used to fabricate a micro-TAS system for biomedical applications. A polymeric medical device fabrication based on a 3D printer can be performed at atmospheric conditions. A CAD- and CAM-based system is a flexible method to design medical components, and a 3D printer is a suitable device to perform this task. In this research, a 100-micron-wide fluidic channel was fabricated with a high-aspect ratio. A cross-sectional SEM image confirmed its possible usage in a micro-reactor using 3D printers. CNC-machined samples were compared to 3D printer-fabricated samples, and the advantages and disadvantages were discussed. Based on the SEM images, the surface roughness of the 3D printed reactor was not affected by wet or dry conditions due to its manufacturing principle. An aspect ratio of 5 to 1 was achievable with 100-${\mu}$ m-wide fluid channels. No melting was found, and the shape of channels was straight enough to be used for micro reactors.

건식제조법에 의해 생산된 고품질 재생산골재의 활용성 검토를 위한 실험적 연구 (An Experimental Study on Investigation for Application of High Quality Recycled Fine Aggregate Produced by Dry Manufacturing Method)

  • 문형재;구경모;노경민;조봉석;김규용;김무한
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2005년도 추계 학술논문 발표대회
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    • pp.29-32
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    • 2005
  • Recently, for the problem solution of demand and supply imbalance of fine aggregate due to the shortage of natural fine aggregate and the environment regulation on sea sand extraction in the construction field, the studies for the application of recycled fine aggregate using waste concrete are being progressed versatilely. The purpose of this study is to investigate quality of recycled fine aggregate manufactured by drying manufacturing system which is the manufacture method of high duality recycled fine aggregate, and to analyze on thehardened and durability properties of recycled concrete using it. Therefore it is to present the fundamental data for application and utilization of recycled concrete. The results of this study are as follows; Quality of recycled fine aggregate by drying manufacturing system is improved, and compressive strength, carbonation depth and chloride ion penetration depth of recycled concrete using high quality recycled fine aggregate are similar to those of normal concrete using natural and crashed sand. But, resistance to $H_{2}SO_{4}$ show decreased somewhat.

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유연태양전지 대면적/대량 생산시스템 개발에 관한 연구 (A study on development of large area/mass production system for flexible solar cell)

  • 배성우;조정대;김동수;유성연
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2010년도 춘계학술대회 초록집
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    • pp.84.1-84.1
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    • 2010
  • Currently, new and renewable energy come into the spotlight, such as solar energy, wind power, fuel cell, hybrid car etc., due to the energy resource is being depleted. Especially, in order to solve like this problem, the study of solar cell manufacturing systems are being extensively researched such as vacuum process. But the major fault of the vacuum process are its expensive production price. On the order hand, Roll-to-roll printing system, the new technology of solar cell manufacturing, has low production price compare with the vacuum process. Also roll-to-roll printing system can decrease the 95% of waste water and 99.9% of harmful gasses than the vacuum process. So we addressed the roll to roll printing system for the flexible solar cell by using printing technology. This roll-to-roll printing system is comprised of various modules, such as web handling module, fine pattern printing module, dry/curing module, uniform coating module and laminating module etc.

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고효율 복합형 진공펌프의 로터다이나믹 해석 (A Rotordynamics Analysis of High Efficiency and Hybrid Type Vacuum Pump)

  • 김병옥;이안성;노명근
    • 한국소음진동공학회논문집
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    • 제17권10호
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    • pp.967-975
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    • 2007
  • A rotordynamic analysis was performed with a dry vacuum pump, which is a major equipment in modern semiconductor and LCD manufacturing processes. The system is composed of screw rotors, lobes picking air, helical gears, driving motor, and support rolling element bearings of rotors and motor. The driving motor-screw rotor system has a rated speed of 6,300 rpm, and was modeled utilizing a rotordynamic FE method for analysis, which was verified through 3-D FE analysis and experimental modal analysis. As loadings on the bearings due to the gear action were significant in the system considered, each resultant bearing load was calculated by considering the generalized forces of the gear action as well as the rotor itself. Each resultant bearing loading was used in calculating each stiffness of rolling element bearings. Design goals are to achieve wide separation margins of lateral and torsional critical speeds, and favorable unbalance responses of the rotor in the operating range. Then, a complex rotordynamic analysis of the system was carried out to evaluate its forward synchronous critical speeds, whirl natural frequencies and mode shapes, unbalance responses under various unbalance locations, and torsional interference diagram. Results show that the entire system is well designed in the operating range. In addition, the procedure of rotordynamic analysis for dry vacuum pump rotor-bearing system was proposed and established.