• Title/Summary/Keyword: Dry Cutting

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Comparison of Lubrication Methods during Milling by Endmill Tool (엔드밀 공구를 이용한 밀링가공시 윤활 방법의 비교)

  • 정용운;김주현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.66-70
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    • 2003
  • Recently, environmental conscious machining becomes one of the most important technology in modern manufacturing industry. Especially in metal cutting, cutting fluid often results in many environmental problems. Many technologies have been developed to reduce the problems of the cutting fluid. But most of the technologies need another devices which sometimes require large space and also are very expensive, such as cooling system. In this paper, air compressor is only used to replace the functions of cutting fluid as semi-dry cutting. Cutting forces, cutting moments, and tool wear were measured to obtain cutting characteristics, and were compared with those of dry cutting and non-dry cutting. In the results of the experiments, semi-dry cutting was found to show better cutting performances than dry cutting and non-dry cutting.

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Cutting Characteristics of Dry Turning Using Compressed Air (압축공기를 이용한 건식 선삭가공의 절삭특성)

  • Song Chun-Sam;Kim Joo-Hyun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.1
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    • pp.8-14
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    • 2005
  • The purposes of using cutting fluid during cutting have been cooling, lubricating, chip washing, and anti-corroding. However, the present manufacturing industry restricts the use of cutting fluid because cutting fluid contains poisonous substances which are harmful to the human body. Therefore dry cutting becomes an unavoidable assignment and a lot of researches have studied cutting methods without using cutting fluid. Because dry turning is a continuous work, tools life is reduced by continuous heat generation and surface gets rough due to reduced lubrication, so it is important to consider these situations. In this paper, the way of selecting the optimal machining condition by the minimum number of experiments and the effectiveness of using compressed air in high hardness materials through Taguchi method have been found. Dry cutting using compressed air showed better cutting characteristics than normal dry cutting with respect to by cutting force, tool wear, and surface roughness. Also, the optimal machining condition f3r dry cutting using compressed air could be selected through Taguchi method.

Environmental Adaptation of Tall Fescue varieties in Mauntainous pastures III. Effect of autumn cutting management on the dry weight of plant(DW) of the 1st cutting (Tall fescue 품종의 환경적응성 III. 가을철 예취관리가 1번초의 개체중과 수량구성요소에 미치는 영향)

  • 이주삼;한성윤;조익환
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.13 no.3
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    • pp.203-212
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    • 1993
  • This experiments were carried out to estimate the optimum final cutting date in autumn and the selection of highly adaptable varieties in mountainous pastures of Taekwalyong area. The evaluations were based on the data of varietal differences of dry weight of plant(DW) and yield components of the 1st cutting as affected by various final cutting dates of last autumn. Nine varieties of tall fescue Barvetia, Fuego. Demeter, Safe. Barcel, Forager, Johnstone, Enforcer and Stef. were used and 4 final cutting date of autumn were $C_1$, cut on 30 Sept. $C_2$, on 14 Oct. $C_3$, on 28 Oct. and $C_4$. on 11 Nov.. respectively. The results obtained were as follows: I . Between the dry weight of plant(DM) and yield components of 1st cutting were different by various final cutting dates of autumn. The dry weight of plant(DW) was significantly positive correlated with heading characteristics of the 1st cutting in earlier cuttings($C_1- C_3$) of autumn, but there was not significant correlated with heading characteristics of the 1st cutting in the latest cutting($C_4$) of autumn. 2. The variety of Forager with heavier weight of heading tiller(HTW) and dry weight of tiller(WT) showed the highest dry weight of plant(DW) of the 1st cutting in earlier cuttings($C_1-C_3$) of autumn, whereas the variety of Barcel with high number of tillers per plant(NT) showed a high dry weight of plant(DW) of the 1st cutting in the latest cutting($C_4$) of autumn. 3. Optimum final cutting date and critical period of mountainous pastures in Taekwalyong area were estimated in late September($C_1$) and middle October($C_2$), sespectirety. 4. The dry weight of plant(DW) of the 1st cutting was significantly negative correlated with final cutting dates in growth period of autumn.

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Effect of Cutting Frequency and Nitrogen Fertilization on Productivity of Reed Canarygrass ( Phalaris arundinacea L.) (유휴 논토양에서 Reed Canarygrass의 생산성에 대한 예취빈도와 질소시비 효과)

  • 조익환;이주삼
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.17 no.4
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    • pp.407-414
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    • 1997
  • In this study, the optimum cutting 6equency and level of mineral nitrogen fertilization were investigated for the production of Reed canarygrass in uncultivated rice paddy. The results are summarized as follows; 1. Higher relative dry matter yields were recorded in 2nd cut of plots with 3 and 5 cutting frequencies, and 3rd cut of plot with 4 cutting kquency, respectively. 2. With no nitrogen fertilization, mean dry matter yields per year were 6.2~7.6 tonsha and the highest yield appeared in plot with 4 cutting 6equency. 3. The increased fertilization of mineral nitrogen resulted in the increased dry matter yield. Significantly higher dry matter yields than that of no nitrogen fertilization were recorded in fertilization of 90 kg nitrogen per year in 3 cutting fequency, 240 kg in 4 cutting frequency and 150 kg in 5 cutting 6equency respectively. 4. Efficiency of dry matter production with nitrogen fertilization(kg DMkg N) was higher in 30kg Nhalcut in 3 and 5 cutting eequency, 60kg Nhalcut in 4 cutting 6equency respectively. In each cutting kequency, the higher efficiency of dry matter production appeared in 1st cut in 3 cutting kequency, and 2nd cut in 4 and 5 cutting 6equency respectively. 5. Economic N level(kg/ha) was 179.5~242.3kg/ha in 3 cutting 6equency, and 189.6-241.6kg/ha and 167.0 ~253.2kg/ha in 4 and 5 cutting 6equency respectively, and marginal dry matter yields were 11.4~ 12.3 tons/ ha, 11.2 ~ 11.8 tons/ha and 8.3 ~9.1 tons/ha in 3, 4 and 5 cutting 6equency respectively. 6. The limiting N fertilization level to the highest dry matter were estimated to be 569.9kg/ha, 492.4kg/ha and 654.lkg/ha in 3, 4 and 5 cutting kequency respectively.

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The Effect of Minaral Nitrogen Fertilization on Grassland Production under Various Cutting Frequencies I. Dry matter yield and estimation of optimum rate of mineral nitrogen fertilization in orchardgrass(Dactylis glomerata L) (예취빈도에 따른 무기태 질소시비가 초지의 생산성에 미치는 영향 I. 오차드 그라스의 건물수량과 적정 질소시비 수준의 추정)

  • 조익환;이주삼;안종호
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.14 no.2
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    • pp.69-75
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    • 1994
  • This experiment was canied out to study the effect of cutting frequencies (3, 4 and 5 cuts per year) and mineral nitrogen fertilization on dry matter yields, in order to estimate optimum level of fertilizing mineral nitrogen in orchardgrass(Dacry1is glomerafa L.). The results are as follows: 1. Dry matter yields were the highest in the 1st cut at 3 cutting frequency and in the 2nd cut at 4 and 5 cutting frequencies, and they shared 49.7, 37.0 and 37.0% of annual dry matter yield respectively. 2. When only phosphorus and potassium were applied, annual dry matter yields were between 9.4 and 11.5 tons per ha and the highest yield was observed at 3 cutting frequency. 3. Dry matter yield in relation to fertilization of mineral nitrogen was highly increased when more nitrogen was applied as 360 kg per ha compared to 240 kg per ha at 3 cutting frequency. At 4 and 5 cutting frequencies, increases in dry matter yield, to large extent, were showed at 120 and 150 kg of nitrogen per ha(30 kg Nlcutlha) compared to no application of nitrogen. The efficiencies of mineral nitrogen fertilization (kg DM/kg N) were 28.0, 22.7 and 20.6 kg dry matter yields per nitrogen(kg) respectively). 4. At 4 and 5 cutting frequencies, dry matter yields were reduced when 360 kg and 300 kg of mineral nitrogen per ha(90 kg and 60 kg Nlcutlha) were applied respectively. 5. Particularly at 4 and 5 cutting frequencies of this study, maximum marginal yields reached at 129.9 kg and 148.0 kg of fertilizing mineral nitrogen per ha, and economical borden of mineral nitrogen fertilization were between 222.4 and 250.0 kg and between 244.8 and 276.8 kg respectively. At the same cutting frequencies, the highest dry matter yields were obtained at 365.4 and 433.8 kg of fertilizing mineral nitrogen respectively.

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The Effect of Cutting-height on the Growth and Thatch Accumulation m Zoysia japonica (예초고가 Zoysia japonica의 생육과 Thatch축적에 미치는 영향)

  • 이주삼;윤용범
    • Asian Journal of Turfgrass Science
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    • v.5 no.2
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    • pp.75-80
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    • 1991
  • The purpose of this experiment was in order to detect the effect of cutting height on the growth and thatch accumulation in Zoysio japonica Cutting height treatments were 2.5, 3.8, 5.1cm and no cutting, respectively. The results were obtained as follows : 1.Cutting treatments great]y affected to the growth of Zoysia japonica and thatch accumulation. 2.The dry weight of Leaf and shoot had the highest at 5.1cm. So 5.1cm treatment was desirable level for the top growth of Zoysia japonica 3.The dry weight of leaf, shoot, root and coverage of control were obtained the higher than cutting treatments. 4.The dry weight of thatch of control were less than cutting treatments, and 5.1cm treatment were more than tow cutting height. 5.Retationships of dry weight of thatch with thatch depth and C/F ratio were positive significant differences at 5% level. 6. Relationship between dry weight of shoot and coverage showed a positive significant difference at 5% level.

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Effect of Ball End Mill Cutting Environments on Machinability of Hardened Tool Steel (볼 엔드밀 가공환경 조건이 고경도 강재의 절삭 특성에 미치는 영향)

  • 이영주;원시태;허장회;박동순
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.245-250
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    • 2003
  • This research conducted milling tests to study effects of cutting environment conditions of ball end mills on the characteristics of hard milling process. KP4 steels and STD11 heat treated steels were used as the workpiece and WC-Co ball end mill tools with TiAIN coated were utilized in the cutting tests. Dry cutting without coolant and semi-dry cutting using botanical oil coolant were conducted and MQL (Minimum Quantity Lubricant) device was used to spray coolant. Cutting forces, tool wear and surface roughness were measured in the cutting tests. Results showed that dry cutting of KP4 and hardened STD11 specimens produced better surface quality and wear performance than MQL spray cutting did.

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Effect of Ball End Mill Cutting Environments on Machinability of Hardened Tool Steel (볼 엔드밀 가공환경 조건이 고경도 강재의 절삭 특성에 미치는 영향)

  • 이영주;원시태
    • Transactions of Materials Processing
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    • v.13 no.1
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    • pp.45-52
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    • 2004
  • This research conducted milling tests to study effects of cutting environment conditions of ball end mills on the characteristics of hard milling process. KP4 steels and STD11 heat treated steels were used as the workpiece and WC-Co ball end mill tools with TiAlN coated were utilized in the cutting tests. Dry cutting without coolant and semi-dry cutting using botanical oil coolant were conducted and MQL(Minimum Quantity Lubricant) device was used to spray coolant. Cutting forces, tool wear and surface roughness were measured in the cutting tests. Results showed that dry cutting of KP4 and hardened STD11 specimens produced better surface quality and wear performance than MQL spray cutting did.

Effects of Cutting Frequency and Level of Nitrogen Fertilization on Growth Characteristics, Dry Matter Yield and Nutritive Value of Reed Canarygrass (예취횟수 및 질소시비수준이 Reed Canarygrass의 생육특성, 건물수량 및 사료가치에 미치는 영향)

  • Kim, Weon-Ho;Kim, Dong-Am;Seo, Sung;Shin, Dong-Eun;Choi, Ki-Jun;Kim, Ki-Yong
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.20 no.1
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    • pp.55-60
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    • 2000
  • This experiment was carried out to determine the effect of cutting frequency(3rd and 5th cut) and level of nitrogen fertilization(l50 + liquid manure, 300 and 450kgha) on growth characteristics, dry matter yield and nutritive vaule of reed canarygrass(Pha1aris arundinacea L.), at the forage experimental field, College of Agriculture and Life Sciences, SNU, Suweon. Plant height of 3rd cutting(79.2cm) was significantly higher than that of 5th cutting(58.0cm). And dry mattter yield of cutting frequency was observed in 3rd cutting(16,902kgPna) and 5th cutting(l7,833kg/ha) As the nitrogen fertilization was increased, DM yield was significantly increased(p<0.05). When the nitrogen fertilization was applied at the level 150 + liquid manure, 300 and 450kg, dry matter yields were 16,5 12, 17,123 and 18,368kg/ha, respectively. The contents of neutral detergent fiber(NDF), acid detergent fiber(ADF) and in vitro dry matter digestibility(1VDMD) were similar among cutting frequency. However, slightly higher NDF, ADF and IVDMD contents were found in 5th cutting, but there was not affected by nitrigen fertilization. Based on the results of this experiment, it were indicated that to 5th cutting and 450kg nitrogen fertilization could be obtained from the increase of dry matter yield and nutritive value (Key words : Cutting frequency, Nitrogen fertilization, Dry matter yield, Nutritive Value, Reed canarygrass)

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Effect on Mixed application of Earthworm Cast and N-Fertilizer on the Productivity in Orchardgrass(Dactylis glomerataL.) (지렁이 분립과 질소질 비료의 혼합시용이 Orchardgrass의 생산성에 미치는 영향)

  • 홍성호;김형기
    • Korean Journal of Organic Agriculture
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    • v.3 no.1
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    • pp.71-78
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    • 1994
  • This experiment was conducted to investigate the effects of mixed application of earthworm cast and N-fertilizer on dry matter(DM) yield in orchardgrass(Dactylis glomerate L.). Experimental plot were designed by a randomized block design with 3 replications of six different treatments-Control(0:0), 100% earthworm cast(0:100), 3 levels of mixed application(25:75:, 50:50, 75:25) of earthworm cast and N-fertilizer, and 100% N-fertilizer(100:0)based on content (%) of nitrogen. The experiment was carried out from March to October, 1993, on the forage experimental field of Kon-Kuk Univ. in Seoul. The results obtained are summarized as follows: 1. Annual dry matter yield was significantly increased according to increasing of N-fertilizer 2. Dry matter yield for each treatment as cutting time was passing was decreased. However, dry matter yield was slightly increased at 75%, 50%, and 25% mixed application of earthworm cast at the third cutting time than the second cutting time(p<0.05). 3. concerning each treatment per cutting time, dry matter yield was higher at 100% N fertilizer than the other treatments at the first, second, and fourth cutting time except the third cutting time only(p<0.05). And according to decreasing of mixing ratio of N fertilizer, dry matter yield was decreased, too. 4. Dry matter yield of 100% earthworm cast was significantly higher than control at the fourth cutting time(p<0.05).

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