• Title/Summary/Keyword: Droplet impingement

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Study on Design Change of a Pipe Affected by Liquid Droplet Impingement Erosion (액적충돌침식 영향 배관의 설계변경에 관한 연구)

  • Hwang, Kyeong-Mo;Lee, Chan-Gyu;Bhang, Keug-Jin;Yim, Young-Sig
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.10
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    • pp.1097-1103
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    • 2011
  • Liquid droplet impingement erosion (LDIE) is caused by the impact of high-velocity droplets entrained in steam or air on metal. The degradation caused by the LDIE has been experienced in steam turbine internals and high-velocity airplane components (particularly canopies). Recently, LDIE has also been observed in the pipelines of nuclear plants. LDIE among the pipelines occurs when two-phase steam experiences a high pressure drop (e.g., across an orifice in a line to the condenser). In 2011, a nuclear power plant in Korea experienced a steam leak caused by LDIE in a pipe through which a two-phase fluid was flowing. This paper describes a study on the design change of a pipe affected by LDIE in order to mitigate the damage. The design change has been reviewed in terms of fluid dynamics by using the FLUENT code.

Evaluation of Liquid Droplet Impingement Erosion through Prediction Model and Experiment (예측모델 및 실험을 통한 액적충돌침식 손상 평가)

  • Yun, Hun;Hwang, Kyeong-Mo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.10
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    • pp.1105-1110
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    • 2011
  • Flow-accelerated corrosion (FAC) is a well-known phenomenon that may occur in piping and components. Most nuclear power plants have carbon-steel-pipe wall-thinning management programs in place to control FAC. However, various other erosion mechanisms may also occur in carbon-steel piping. The most common forms of erosion encountered (cavitation, flashing, Liquid Droplet Impingement Erosion (LDIE), and Solid Particle Erosion (SPE)), have caused wall thinning, leaks, and ruptures, and have resulted in unplanned shutdowns in utilities. In particular, the damage caused by LDIE is difficult to predict, and there has been no effort to protect piping from erosive damage. This paper presents an evaluation method for LDIE. It also includes the calculation results from prediction models, a review of the experimental results, and a comparison between the UT data in the damaged components and the results of the calculations and experiments.

Numerical Study on Wall Impingement Process of GDI Spray According to Wall Cavity Angle (벽면 캐비티 각에 따른 GDI 분무의 벽 충돌 과정에 대한 수치적 연구)

  • Shim, Young-Sam;Kim, Duck-Jool;Choi, Gyung-Min
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.31 no.12
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    • pp.971-978
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    • 2007
  • A spray-wall impingement process of a hollow-cone fuel spray from the high-pressure swirl injector in the Gasoline Direct Injection (GDI) engine were experimented and calculated at various wall geometries. The Linearized Instability Sheet Atomization (LISA) & the Aerodynamically Progressed Taylor Analogy Breakup (APTAB) model and the Gosman model were applied to model the breakup and the wall impingement process of the hollow-cone fuel spray. The numerical modelings were implemented in the modified KIVA code. The calculation results of spray characteristics, such as a spray development process and a radial distance after wall impingement, compared with the experimental results by the Laser Induced Exciplex Fluorescence (LIEF) technique. The droplet size distribution and the ambient gas velocity field, which are generally difficult to obtain by the experimental methods, were also calculated and discussed. It was found that the radial distance after wall impingement and Sauter Mean Diameter (SMD) decreased with increasing a cavity angle.

A Study on the Impact and Solidification of the Liquid Metal Droplet in the Thermal Spray Deposition onto the Substrate with Surface Defects (표면 결함이 있는 모재에 대한 용사 공정에서 용응 금속 액적의 충돌현상과 응고 과정 해석)

  • Ha, Eung-Ji;Kim, Woo-Seung
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.11
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    • pp.1597-1604
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    • 2002
  • In this study, numerical investigation has been performed on the impingement, spreading and solidification of a coating material droplet impacting onto a solid substrate in the thermal spray process. The numerical model is validated through the comparison of the present numerical result with experimental data fer the flat substrate without surface defects. An analysis of deposition formation on the non-polished substrate with surface defects is also performed. The parametric study is conducted with various surface defect sizes and shapes to examine the effect of surface defects on the impact and solidification of the liquid droplet on the substrate.

A Study on Atomization and Wall Impingement Process of Hollow-Cone Fuel Spray (중공 원추형 연료 분무의 미립화 및 벽 충돌 과정에 대한 연구)

  • Shim, Young-Sam;Choi, Gyung-Min;Kim, Duck-Jool
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.4
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    • pp.132-138
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    • 2006
  • Numerical analysis about atomization and wall impingement process of hollow-cone fuel spray is performed by a modified KIVA code with hybrid model. The atomization process is modeled by using hybrid breakup model that is composed of Linearized Instability Sheet Atomization(LISA) model and Aerodynamically Progressed Taylor Analogy Breakup(APTAB) model. The Gosman model, which is based on the droplet behaviors after impingement determined by experimental correlations, is used for spray-wall impingement process. The LIEF technique was used to compare the results with those of experiment. The calculations and experiments are carried out at the ambient pressures of 0.1 MPa and 0.5 MPa and the ambient temperature of 293K. It was found that the calculated results show satisfactory agreement with experimental ones.

Experimental and Numerical Study on Behavior of Impinging Spray according to Ambient Temperature (분위기 온도에 따른 충돌 분무의 거동에 대한 실험 및 수치적 연구)

  • Shim, Young-Sam;Choi, Gyung-Min;Kim, Duck-Jool
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.4
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    • pp.124-131
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    • 2007
  • The numerical study on behavior of impinging spray from high-pressure swirl injector under various ambient temperatures was performed by using spray vaporization model and spray-wall impingement model implemented in modified KIVA code, and these spray models were estimated by comparison with experimental results. To compute the spray-wall impingement process, the Gosman model, which is based on the droplet behavior after impingement determined by experimental correlations, was used. The modified Abramzon and Sirignano model, that includes the effects of variable thermodynamic properties and non-unitary Lewis number in the gas film, was adapted for spray vaporization process. The exciplex fluorescence measurements were also conducted for comparison. The experimental and numerical analysis were carried out at the ambient pressures of 0.1 MPa and at the ambient temperature of 293 K and 473 K, and the spray characteristics, such as spray-wall impingement process, gas velocity field, SMD and vapor concentration, were acquired. It was found that the impinging spray develops active and SMD is small at vaporization conditions.

Analysis of Spray Characteristics in w-shaped Diesel Engine Combustion Chamber with Impingement Lands (충돌부를 갖는 w-형 디젤엔진 연소실의 분무특성분석)

  • Park, K.;Park, D.S.;Kim, M.H.
    • Journal of ILASS-Korea
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    • v.1 no.4
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    • pp.40-45
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    • 1996
  • This Paper addresses to spray characteristics in w-shaped diesel engine combustion chamber which has impingement parts for 4 sprays injected from an injector. The two-dimensional shapes have been chosen to avoid the difficulties for analysing the spray dynamics in the real chamber. The simple shapes are reproduced with same geometries in vertical or horizontal sections through the impingement lands. The spray developments are visualized with a high speed drum camera and shadowgraphy optical system, and the droplet sizes are measured by Malvern system. The detailed discussions m made for the two different combustion chamber shapes, which are new w-shape using spray wall impaction and general w-shape. The results show that the spray characteristics of the new shape are superior to those of the general w-shape.

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Development of a general purpose thermo/fluid flow analysis program NUFLEX with heat transfer analy sis model of impinging liquid film (충돌분무 액막의 열전달 해석모델을 고려한 범용 열/유체 프로그램 NUFLEX의 개발)

  • Kim, Hyun-Jeong;Ro, Kyoung-Chul;Ryou, Hong-Sun;Hur, Nahm-Keon
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.71-74
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    • 2008
  • NUFLEX is a general purpose thermo/fluid flow analysis program which has various physical models including spray. In NUFLEX, spray models are composed of breakup and collision models of droplet. However, in case of diesel engine, interaction between wall-film and impingement model considering heat transfer is not coded in NUFLEX. In this study, Lee & Ryou impingement & wall-film model considering heat transfer is applied to NUFLEX. For the verification of this NUFLEX program, numerical results are compared with experimental data. Differences of film thickness and radius between numerical results and experimental data are within 10% error range. The results show that NUFLEX can be used for comprehensive analysis of spray phenomena.

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An Experimental Study on the Drop Distribution and the Combustion Characteristics with different Bluff-body Geometries (보염기 형상에 따른 연료액적분포와 연소특성에 관한 실험적 연구)

  • Hwang, S.H.;Kim, D.J.
    • Journal of ILASS-Korea
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    • v.9 no.2
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    • pp.1-8
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    • 2004
  • This work was performed to investigate the distribution of the fuel droplet size around the bluff-body and the combustion characteristics. The geometry of the bluff-body influenced the spray shape and the combustion characteristics. Diameters of the bluff-body in this experiment are 6, 8, and 10 mm and the impingement $angles({\theta})\;are\;30^{\circ},\;60^{\circ},\;and\;90^{\circ}$. The measurement points were at the distances of 20 and 30 mm axially from the nozzle. The SMD and Rosin-Rammler distribution was acquired by image processing technique (PMAS), and the mean temperatures were measured by thermocouple. The results obtained are as follows; In the condition of ${\theta}=60^{\circ}$, the values of SMD are not greatly varied compared to the other conditions. As the impingement angle of bluff-body was increased, the high temperature region was wider along radial direction. When the air-fuel ratio was increased, the CO concentration was decreased.

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An Experimental study on the drop size and velocity characteristic of drop by impinging jets (충돌분류에 의한 액적의 크기 및 속도특성에 관한 실험적 연구)

  • Han, Jae-Seob;Kim, Seon-Jin
    • Journal of ILASS-Korea
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    • v.4 no.4
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    • pp.30-37
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    • 1999
  • The breakup characteristics of liquid sheet formed by the liquid rocket injector has a close relation with the combustion efficiency. In this paper, basic characteristics of droplet size and velocity distribution were measured with PDPA for the Like Doublet Impinging Injector. Test variables were the angle of impact, the diameter of orifice and jet velocity. Water was used as test fluid. As a result, for impingement angle less than 90 degree, following correlations were obtained between drop size and design parameters : $D_{32}({\mu}m)=295.0{\times}V^{-0.09}\times(2\theta)^{-0.1}{\times}d^{0.072}$. For impingement angle greater than 100 degree, drop sizes were increased but eventually converged to a certain limiting value.

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