• Title/Summary/Keyword: Drop-on-demand

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EHD 원리를 이용한 정전기장 유도 잉크젯 프린터 헤드의 마이크로 Drop-on-Demand 제팅 성능 연구

  • Choe, Jae-Yong;Kim, Yong-Jae;Son, Sang-Uk;An, Gi-Cheol;Lee, Seok-Han;Go, Han-Seo;Nguyen, Vu Dat;Byeong, Do-Yeong
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1947-1950
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    • 2008
  • Printing technology is a very useful method in the several process of industrial fabrication due to noncontact and fast pattern generation. To make micro pattern, we investigate the electrostatic induced inkjet printer head for micro droplet generation and drop-on-demand jetting. In order to achieve the drop-on-demand micro droplet ejection by the electrostatic induced inkjet printer head, the pulsed DC voltage is supplied. In order to find optimal pulse conditions, we tested jetting performance for various bias and pulse voltages for drop-on-demand ejection. In this result, we have successful drop-on-demand operation and micro patterning. Therefore, our novel electrostatic induced inkjet head printing system will be applied industrial area comparing conventional printing technology.

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Fabrication of MEMS Inkjet Head for Drop-on-Demand Ejection of Electrostatic Force Method (정전기력 방식의 Drop-on-Demand 토출을 위한 MEMS 잉크젯헤드 제작)

  • Son, S.U.;Kim, Y.M.;Choi, J.Y.;Ko, H.S.;Kim, Y.J.;Byun, D.Y.;Lee, S.H.
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.8
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    • pp.1441-1444
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    • 2007
  • This paper presents a novel electrostatic drop-an-demand ejector with a conductive pole inside nozzle. The MEMS fabricated pole-type nozzle shows a significant improvement in the performance and reliability of forming meniscus and generating a micro dripping mode of droplet out of the meniscus. It is verified experimentally that the use of the pole-type nozzle. The liquid is used D20+SDS+SWNT (5 %wt). The gap between upper electrode and nozzle is about 600 um. Electrostatic drop-an-demand ejection is observed when a DC voltage of 1.5 kV is applied between the control electrode and ground electrode. Droplet diameter is $100{\mu}m$.

The Analysis of Drop-On-Demand Characteristic of Electrostatic Field Induced Inkjet Head System with Carbon Nano Tube (CNT) Ink (정전기장 유도된 잉크젯 프린터 헤드를 이용한 탄소나노튜브 잉크의 Drop-On-Demand 특성 연구)

  • Choi, J.Y.;Kim, Y.J.;Son, S.U.;Kim, Y.M.;Byun, D.Y.;Ko, H.S.;Lee, S.H.
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.8
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    • pp.1445-1449
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    • 2007
  • This paper presents the DOD (Drop-On-Demand) characteristic using the electrostatic field induced inkjet printing system. In order to achieve the DOD characteristic of electrostatic field induced inkjet printing, applied the bias voltage of 1.4 kV and the pulse voltage of $2.0\;kV\;{\sim}\;2.7\;kV$ using high voltage pulse generator. Electrostatic field induced droplet ejection is directly observed using a high-speed camera and for investigated DOD characteristic, CNT ink used. The electrostatic field induced inkjet head system has DOD characteristic using pulse generator which can be applied pulse voltage. The bias voltage has a good condition which form meniscus and has micro dripping mode for small size micro droplet. Also, the droplet size decreases with increasing the applied pulse voltage. This paper shows DOD characteristic at electrostatic field induced inkjet head system, Therefore. electrostatic DOD inkjet head system will be applied industrial area comparing conventional electrostatic inkjet head system.

Experimental Investigation of Electrostatic Dripping and Atomization Mode through Non-MEMs based Nozzle Design

  • Choi, Kyung-Hyun;Dang, Hyun-Woo;Rehmani, M.A. Ali
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2009.05a
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    • pp.13.2-13.2
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    • 2009
  • Electrostatic printing either it is drop-on-demand or continuous has immense applications in non-contact printing systems such as solar cells, flexible printed circuits, RFIDs and bio applications. In this paper a laboratory manufactured nozzle has been designed for the experimental investigation of electrostatic dripping and atomization of liquid. Dripping and atomization conditions such as voltage, nozzle tip diameter, distance between counter electrode and flowrate has been indentified for the designed nozzle. Furthermore it is also demonstrated that the diameter of a generated droplet could be reduced from a significantly large size to a narrow size distribution which can be controlled by volumetric flow rate and applied voltage. This study will help in classify the conditions between different electrostatic dripping mode such as drop-on-demand formation, jet mode and finally the atomization mode based on the laboratory fabricated nozzle head.

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A Study on the Drop Formation of the Liquid Jet Device for Rapid Prototyping (신속 시작법용 액적 생성 장치에서의 액적 생성에 대한 연구)

  • Lee, U-Il;Kim, Seon-Min;Park, Jong-Seon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.8
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    • pp.1021-1029
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    • 2001
  • Rapid prototyping(RP) is a novel technology to create 3D products directly from CAD system. This study proposes a new RP method which uses the PZT ceramic plate to make a Drop-On-Demand liquid jet from the nozzle. The characteristic of drop formation in the new system is investigated both numerically and experimentally. The optimal drop for 3-D Printing can be obtained by the proper amplitude and frequency of the applied voltage. Also the process of the drop formation is analyzed using the pressure wave theory and verified by numerical simulation. First, the pressure wave generated by the deformation of the Piezo-plate at the nozzle is analyzed by solving the 2D axisymmetric wave equation via Finite Element Method. Finally, the drop formation process is simulated using a commercial software, FLOW 3D considering the pressure at the nozzle obtained by solving the wave equation as the boundary condition.

A Study on the Simulation of the Resolution for Ink-Jet Printing (잉크젯 프린팅에서 해상력에 관한 컴퓨터 시뮬레이션 연구)

  • Lee, Ji-Eun;Youn, Jong-Tae;Koo, Chul-Whoi
    • Journal of the Korean Graphic Arts Communication Society
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    • v.28 no.1
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    • pp.51-63
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    • 2010
  • Ink-jet is part of the non impact printing that shooting the ink drop from the nozzle to paper. It is very silence and express good color. There are two types of printing that continuous and drop on demand. But drop on demand process is becoming the mainstream. these days, LCD, PDP is passed more than semiconductor industry. And we expect organic EL, FED as a next display. But product equipment, main component and technology have a gap between an advanced country and us nevertheless physical development. Expecially, previous process part is depended on imports. Ink-jet printing technology that there isn't complicated photo lithography process is attracted, so ink-jet printing resolution is more embossed. But there were not many of ink-jet resolution thesis but ink-jet head or nozzle. Because, to out of the ink from the nozzle is unseeable and hard to experiment. Therefore this thesis was experimented and simulated how can ink-jet printer improved resolution by flow-3d simulation package program.

Development of an Electrostatic Drop-On-Demand inkjet Device for Display Fabrication Process

  • Son, Sang-Uk;Choi, Jae-Yong;Lee, Suk-Han;Kim, Yong-Jae;Ko, Han-Seo;Kim, Hyun-Cheol;Byun, Do-Young
    • 한국정보디스플레이학회:학술대회논문집
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    • 2006.08a
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    • pp.655-659
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    • 2006
  • This paper presents a novel electrostatic drop-on-demand inkjet device featured by a MEMS fabricated pole-type and hole-type nozzle with tube shaped orifice and investigates the feasibility of applying the inkjet device to display fabrication process. The electric voltage signal applied to the ring shaped upper electrode plate, against the hole-shaped ground or pole-shaped ground, referred here pole-type and hole-type nozzle respectively, allows ejection of small droplet to take place: That is, a tiny droplet is taken away from the peak of the mountain shaped liquid meniscus formed at the nozzle orifice. It is verified experimentally that the use of the pole type nozzle allows a stable and sustainable micro-dripping mode of droplet ejection for a wider range of applied voltages and of liquid viscosities. This demonstrates a feasibility of electrostatic drop-on-demand inkjet device as a disruptive alternative to conventional print heads such as thermal bubble or piezoelectric inkjet heads.

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Analysis of Electrostatic Ejection of Liquid Droplets in Manner of Drop-on-demand Using High-speed Camera (고속카메라를 이용한 Drop-on-demand 방식의 정전 액적 토출 분석)

  • Kim, Yong-Jae;Choi, Jae-Yong;Son, Sang-Uk;Kim, Young-Min;Lee, Suk-Han;Byun, Do-Young;Ko, Han-Seo
    • 한국가시화정보학회:학술대회논문집
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    • 2007.11a
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    • pp.128-133
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    • 2007
  • An electrostatic inkjet head can be used for manufacturing processes of large display systems and printed circuit boards (PCB) as well as inkjet printers because an electrostatic field provides an external force which can be manipulated to control sizes of droplets. The existing printing methods such as thermal bubble and piezo inkjet heads have shown difficulties to control the ejection of the droplets for printing applications. Thus, the new inkjet head has been proposed using the electrostatic force. A numerical analysis has been performed to calculate the intensity of the electrostatic field using the Maxwell's equation. Also, experiments have been carried out to investigate the droplet movement using a downward capillary with outside diameter of $500{\mu}m$. Gravity, surface tension, and electrostatic force have been analyzed with high voltages for a drop-on-demand ejection. It has been observed that the droplet size decreases and the frequency of the droplet formation and the velocity of the droplet ejection increase with increasing the intensity of the electrostatic field using high-speed camera.

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Numerical Simulation of Inkjet Drop Formation in Piezo Inkjet Head (피에조 잉크젯 헤드의 액적 토출 형상 전산해석)

  • Joo, Youngcheol;Park, Sangkug;Kwon, Key-Si
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.7
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    • pp.641-647
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    • 2016
  • A drop-on-demand inkjet is used widely for various applications. Therefore, it is important to understand the jetting behavior of the drop from the piezo inkjet. In this study, to predict the jetting behavior, VOF (Volume-of-Fluid) simulation techniques were used and compared with the experimental results. The experimentally measured meniscus movement was used as the input data for the simulation. To verify the simulation, the measured jetting behavior of the mixture fluids of ethylene glycol and IPA (isopropyl alcohol), which has a mixing ratio of 50:50, was used. The numerical simulation of the drop formation using various mixture ratios and its comparison with the measured drop formation confirmed that the proposed method can predict the actual jetting. On the other hand, the satellite drop behavior showed slight differences because the small sized droplet is subject to a more aerodynamic effect during flight because the kinetic energy of the satellite droplet is far smaller than that of the main droplet.