• Title/Summary/Keyword: Drilling method

Search Result 553, Processing Time 0.023 seconds

A Study on the Detection of the Abnormal Tool State in Drilling of Hot-rolled High Strength Steel (열연강판의 드릴링시 공구의 이상상태 검출에 관한 연구)

  • 신형곤;김민호;김태영
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2000.11a
    • /
    • pp.888-891
    • /
    • 2000
  • Drilling is one of the most important operations in machining industry and usually the most efficient and economical method of cutting a hole in metal. From automobile parts to aircraft components, almost every manufactured product requires that holes are to be drilled for the purpose of assembly, creation of fluid passages, and so on. It is therefore desirable to monitor drill wear and hole quality changes during the hole drilling process. One important aspect in controlling the drilling process is drill wear status monitoring. With the monitoring, we may decide on optimal timing for tool change. The necessity of the detection of tool wear, fracture and the abnormal tool state has been emphasized in the machining process. Accordingly, this paper deals with the cutting characteristics of the hot-rolled high strength steels using common HSS drill. The performance variables include drill wear data obtained from drilling experiments conducted on the workpiece. The results are obtained from monitoring of the cutting force and Acoustic Emission (AE) signals, and from the detection of the abnormal tool state with the computer vision system.

  • PDF

Studies on Drilling and Cutting Characteristics for Granite Rocks Using Waterjets (워터젯을 이용한 화강암 천공과 절삭 특성에 관한 연구)

  • Oh, Tae-Min;Hong, Eun-Soo;Cho, Gye-Chun
    • Proceedings of the Korean Geotechical Society Conference
    • /
    • 2009.09a
    • /
    • pp.1338-1345
    • /
    • 2009
  • Although rock excavation is necessary for the effective utilization of urban space, most conventional rock excavation methods, including the blasting method, cause high noise and vibration. Meanwhile, if a high pressure waterjet system is applied to excavate underground spaces in urban areas, the public grievance can be reduced by low noise and vibration. In this study, an abrasive waterjet system is designed and developed to study the influence of various performance parameters such as jet pressure, nozzle traverse speed, stand-off distance, or abrasive feed rate on waterjet excavation performance in laboratory. Using the developed waterjet system, rock drilling characteristics are identified by measuring drilling depths as a function of the jet exposure time. The drilling depth linearly increases with increasing the jet exposure time(under 60sec). Rock cutting characteristics are also obtained with various jet pressures(1600~3200kg/$cm^2$) and nozzle traverse speeds(1.9~14.1mm/s): The cutting depth is nonlinearly related to the jet pressure and traverse speed. Indeed, the cutting depth increases with an increase in the jet pressure and a decrease in the nozzle traverse speed. This trend can be explained by energy transferring/loss mechanism.

  • PDF

Prediction and improvement of the solid particles transfer rate for the bulk handing system design of offshore drilling vessels

  • Ryu, Mincheol;Jeon, Dong Soo;Kim, Yooil
    • International Journal of Naval Architecture and Ocean Engineering
    • /
    • v.7 no.6
    • /
    • pp.964-978
    • /
    • 2015
  • Numerous experiments with a scaled pilot facility were carried out to compare the relative bulk transfer performance of three special devices for applications to drilling systems. The pipe diameter for bulk transportation was 3 in., which corresponds to around half of the actual system dimensions. Two different pressures, 3 and 4 bar, were considered to check the relative performance under different pressure conditions at a bulk storage tank. And to make a practical estimation method of the bulk transfer rate at the early design stages of the bulk handling system, a series of experiments were conducted for real scaled bulk handing systems of two drilling vessels. The pressure drops at each pipe element as well as the bulk transfer rates were measured under different operating conditions. Using the measured results, the friction factor for each pipe element was calculated and a procedure for transfer rate estimation was developed. Compared to the measured transfer rate results for other drilling vessels, the estimated transfer rates were within a maximum 15% error bound.

Application of the tri-axial drill-bit VSP method to drilling for geological survey in civil engineering

  • Soma Nobukazu;Utagawa Manabu;Seto Masahiro;Asanuma Hiroshi
    • Geophysics and Geophysical Exploration
    • /
    • v.7 no.1
    • /
    • pp.70-79
    • /
    • 2004
  • We have examined the applicability of the triaxial drill-bit VSP method (TAD-VSP) to the geological survey of possible sites for a high-level radioactive waste disposal repository. The seismic energy generated by a drill bit is measured by a downhole multi-component detector, and the resulting signals are processed to image the geological structure deep underground. In order to apply the TAD-VSP method to civil-engineering-scale drilling, we have developed a small but highly sensitive and precise three-component downhole seismic measurement system, and recorded drill-bit signals at a granite quarry. We have successfully imaged discontinuities in the granite, possibly related to fractures, as highly reflective zones. The discontinuities imaged by the TAD-VSP method correlate well with the results of other borehole observations. In conclusion, the TAD-VSP method is usable in geological investigations for civil engineering because the equipment is compact and it is simple to acquire the drill-bit signal.

Estimation of Rock Drilling Work Size for Mountain Forest Road Construction (산악지(山岳地) 임도시설(林道施設)을 위한 암석천공(岩石穿孔) 작업량(作業量)의 예측(豫測))

  • Ma, Sang Kyu
    • Journal of Korean Society of Forest Science
    • /
    • v.76 no.3
    • /
    • pp.193-199
    • /
    • 1987
  • Simple estimating method of rock drilling and blasting work size is necessary to apply as a guidance of general road plan and a cost analysis of mountain forest road construction. For this work study, 11 cycles were divided in 5km route at Hyeonnammeon Yangyang-gun and the mountain slope at every 20m interval was measured. During working days all kind of works concerned on drilling and blasting was investigated in every cycle. Depending on the simple work study results it's work size can bef estimated with high correlation between drilling length in meter and frequency percentage of mountain slope more than 70%. With total drilling length known the machinery hours, drillers and explosive quantify can be estimated by the regression with high correlation. Estimation of drilling and blasting work by mountain slope gradient in road route is proposed like table 5 with estimating value of machinery hour, drillers and explosive in granite gneiss region.

  • PDF

A Study on the Drilling Methods to reduce Overbreak in Tunnel Blasting (터널발파 작업시 여굴 저감을 위한 천공방법 연구)

  • 김양균;김형철;유정훈
    • Explosives and Blasting
    • /
    • v.21 no.2
    • /
    • pp.1-13
    • /
    • 2003
  • Overbreak or underbreak is one of the most important factors in evaluating the results of a tunnel blasting. Overbreak, which depends on the quality of rock, the type and quantity of explosives, and drilling conditions, has been a target of challenge to many blasting engineers because it directly affects construction cost. Drilling is generally known as one of the primary factors to generate overbreak. This study presents a real working model to reduce overbreak based on the analysis of drilling accuracy and overbreak generated from various working methods related to drilling. As the first step of the study, 45 experiments have been performed. The factors investigated are: marking contour line, the position of perimeter holes, the change of look-out with drilling rig position, and the proper space between perimeter holes. It is concluded that workers and engineers' will and efforts are the most important factors to reduce overbreak and that improving drilling method and pattern could reduce overbreak to a considerable amount.

Residual Stress Evaluation Caused by Press Forming and Welding of 600MPa Class Circular Steel Tube Using Hole-Drilling Strain Gage Method (홀드릴링 변형 게이지법을 이용한 600MPa급 원형 강관 제작상의 잔류응력평가)

  • Im, Sung Woo;Lee, E.T.;Shim, Hyun Ju;Kim, Jong Won;Chang, In Hwa
    • Journal of Korean Society of Steel Construction
    • /
    • v.18 no.5
    • /
    • pp.625-631
    • /
    • 2006
  • Residual stresses in structural materials are stresses that exist in the objective without the application of any service or other external loads. Manufacturing processes are the most common causes of residual stress. To examine the effect and the distribution of residual stress due to press forming and welding in the production of a 600MPa-class steel tube, a residual stress evaluation test was performed. The measurement used the Hole-Drilling Strain Gauge Method and evaluated the distribution of residual stress, which measured a total of 59 places near the welding line.

Tilt Measurement of Drilling Machine Using the Laser Interferometer (레이저 간섭계를 이용한 드릴링 머신의 틸트 측정)

  • 이승수;손영지;김순경;전언찬
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 1996.11a
    • /
    • pp.479-484
    • /
    • 1996
  • This paper describes a method of measuring tilt motion. This method measures the tilt motion of drilling machines using a laser interferometer, a simple sliding linear bearing, measurement of the probe and the LSC(least square center) method. The next order of business is discussing the procedure of measurement. First, The measured position is considered to be the point of contact between the drill shank and the probe. The revolution of the drill axis delivers the point of contact to the probe. Second, because the laser interferometer is attached on the sliding linear bearing, any movement of probe influences laser reflector. Thus, the laser program displays the moving factor of laser reflector. Namely, this is tilt factor. Third. the points of measurement are a full circle which has 8 points (each are 45$^{\circ}$), After it is finished measuring the 8 points, let the spindle of the drilling machine move down about 5 cm. Repeating this procedure three times, we can get tilt motion's values which are calculated by LSC method. Many error factors affect the accurate measurement of tilt motion. However in this paper we ignore some error factors because they are less significant than tilt motion.

  • PDF

Estimation of the Mechanical Properties of the Concrete Tunnel Lining by Drilling Resistance Test (천공저항시험에 의한 콘크리트 터널라이닝의 역학적 특성 추정)

  • Choi, Soon-Wook;Sung, Yun-Chang;Cheong, Ho-Seop;Chang, Soo-Ho
    • Journal of the Korean Geotechnical Society
    • /
    • v.23 no.11
    • /
    • pp.87-98
    • /
    • 2007
  • For the quick rehabilitation of a fire-damaged tunnel structure, it is the most important procedure to investigate the fire-induced damaged zone rapidly. This study aims to propose a new drilling resistance testing method by which mechanical properties of tunnel concrete lining altered by high temperature can be estimated easily and continuously. Especially, it alms to derive the relationships to estimate mechanical properties of mortar and concrete materials from drilling parameters. To obtain the optimum testing condition, a series of drilling resistance tests were carried out for mortar specimens. When the rotation per minute of drill bit, tile penetration rate and the bit diameter were 1,300 rpm, 1.40 mm/sec, and 10 mm respectively, the deviation of measured drilling resistance forces was minimal. Under the optimum testing condition, the relationships between drilling resistance and mechanical properties of mortar specimens were shown to be very favorable. The concept of replacing a mean value of resistance farces measured during drilling with the resistance energy was proposed to consider the effects of randomly distributed aggregates inside a concrete material on drilling resistance. When the concept was applied to concrete materials, a favorable relationship between actual compressive strength and drilling resistance energy was also successfully derived.

Development of a 4D Information based Integrated Management System for Geothermal Power Plant Drilling Project (지열발전 시추프로젝트의 4D 정보화기반 통합관리 시스템 개발)

  • Lee, Seung Soo;Kim, Kwang Yeom;Shin, Hyu-Soung
    • Tunnel and Underground Space
    • /
    • v.24 no.3
    • /
    • pp.234-242
    • /
    • 2014
  • Deep drilling project should be managed systematically and efficiently because it is significantly influenced by various related factors having uncertainty and high risk in terms of economy and effective management. In particular, drilling project involves participants from various sectors including necessary service company and it also needs their collaboration by sharing related information occurring at drilling process in order to secure efficient performance management. We developed 4D (3D + time) information based visualization system for progress management by combining 3D design model and predicted optimized control parameters for each section in geothermal well design. We also applied PDM (precedence diagramming method) to the system in order to setup the effective process model and hooked it up to 3D information based on precedence relation and required time for informatized process network.