• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2000.04a
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• pp.240-245
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• 2000

This paper presents the experimental study of drilling for duralumin A2024 with intermittently decelerated feed rate. It is achieved through a programmed periodic increase and decrease in the feed rate using a machining center. The following experimental result were performed with the objective of solving chip to disposal problems. In conventional drilling of aluminum, long continuous chips are produced that wind around the drill causing difficulties in eliminating chips from the cutting zone. In order to acquire the basic data necessary to regulate the chip profile, the relationship between cutting variables and chip shape was investigated. The following conclusions are established from the experimental results. At a suitable feed fluctuation ratio, intermittently decelerated feed drilling proved successful in breaking chips to appropriate lengths while maintaining stable cutting. Thus, it is an effective method for improving chip disposal. The amplitude of the dynamic component of cutting force in intermittent feed frilling is influenced by the feed fluctuation ratio.

• The Journal of the Acoustical Society of Korea
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• v.18 no.1E
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• pp.37-43
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• 1999

This paper deals with a hybrid finite element method for wave scattering problems in infinite domains. Scattering of waves involving complex geometries, in conjunction with infinite domains is modeled by introducing a mathematical boundary within which a finite element representation is employed. On the mathematical boundary, the finite element representation is matched with a known analytical solution in the infinite domain in terms of fields and their derivatives. The derivative continuity is implemented by using a slope constraint. Drilling degrees of freedom at each node of the finite element model are introduced to make the numerical model more sensitive to the transverse component of the elastodynamic field. To verify the effects of drilling degrees freedom and slope constraints individually, reflection of normally incident P and SV waves on a traction free half spaces is considered. For the P-wave incidence, the results indicate that the use of slope constraint is more effective because it suppresses artificial reflection at the mathematical boundary. For the SV-wave case, the use of drilling degrees freedom is more effective by reducing numerical error at irregular frequencies.

• Journal of the Korean Society for Precision Engineering
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• v.26 no.8
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• pp.47-54
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• 2009

In this study, a simple and effective method was proposed to minimize electrolytic corrosion on the workpiece during ED-drilling using water as a working fluid. The adhesion of a cover plate onto the surface of the workpiece was greatly effective for suppressing electrolytic corrosion during ED-drilling. The experiment revealed that the adhesion of the cover plate prevented corrosion without causing significant changes in machining characteristics. Using the machining method proposed in this paper, electrolytic-corrosion-free holes can be machined without change in the machinery system. By using corrosion-free hole as a start hole for wire EDM, a lead frame die with high quality was fabricated successfully.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.17 no.4
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• pp.1-8
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• 2018

In drilling Inconel 601, which is used for compressor cases in aircraft engines, a lot of cutting oil must be supplied. This prevents tools from wear and fracture due to the heat buildup resulting from the high-temperature resistance and toughness of this alloy. However, the cutting oil supply has compromised the machining environment. This has caused attention to shift to an environmentally friendly cutting fluid supply system called the Minimum Quantity Lubrication(MQL) system. The aim of this study was to find a more efficient drill processing method using MQL and to verify its performance. To that end, the properties of Inconel that make it difficult -to -drill were studied by a comparison with the drilling of SM45C. Specific factors (i.e., cutting force and tool wear) were examined in relation to the conditions in the MQL-based drilling system. Based on these results, a sealed cover and step feed were proposed as measures to increase the effectiveness of the MQL system. The efficiency of the proposed method was established.

• Journal of the Korea Institute of Building Construction
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• v.9 no.4
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• pp.75-83
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• 2009

Although a range of machine excavation methods are in wide use, including casing, earth drill and reverse circulation drilling, deterioration in pile quality and faulty construction can be often found these days because of trouble in the construction field. For this study, research was conducted in the form of a survey of construction engineers working in the field in order to identify the types and the causes of trouble by focusing on all casing, earth drilling and reverse circulation drilling. By analyzing the causes of trouble, countermeasures could be presented. The data and the analysts presented in this study could be effectively used for minimizing trouble in future machine excavation work during construction.

• The korean journal of orthodontics
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• v.32 no.2 s.91
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• pp.107-115
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• 2002

The aim of this study was to investigate experimentally the mechanical and histological effect of drilling process on the stability of micro-implant used for the orthodontic anchorage. For this purpose, 32 micro-implants(Osas$^{(R)}$, Epoch medical, ${\phi}$1.6 mm) were inserted into maxilla, mandible and palate in two beagle dogs. 16 micro-implants(8 per dog) were inserted after drilling with pilot drilling bur (drill method group). 16 micro-implants(8 per dog) were inserted without drilling (drill-free method group). After 1 week, micro-implants were loaded by means of Ni-Ti coil spring (Ni-Ti springs-extension$^{(R)}$, Ormco) with 200-300 gm force. Following 12 weeks, the micro-implants and the surrounding bone were removed. Before sacrifice, the mobilities were tested with Periotest$^{(R)}$(Siemens). Undecalcified serial sections with the long axis were made and the histologic evaluations were done. The results of this study were as follow ; 1. The osseointegration was found in both of drill-free method group and drill method group 2. Two of drill method group and one of drill-free method group in 32 micro-implants were lost after loading. 3. The mobilities of drill-free method group were less than drill method group 4. The bone contact on surface of micro-implants in drill-free method group was more than drill method group but there was no significant difference between groups. 5. The bone density in threads of micro-implants in drill-free method group was more than drill method group and there was significant difference between groups. These results suggest that drill-free method in insertion of micro-implants is superior to drill method on the stabilities, bone remodeling and osseointegrations under early loading.

• Proceedings of the Korea Concrete Institute Conference
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• 2002.10a
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• pp.361-364
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• 2002

This paper discusses the influencing factors such as coring position, height to diameter ratio of core specimen(h/d) and coring torque on the strength estimation of concrete by small site coring method in order to verify the validities of small size core method. According to results, as for the influence of drilling position, when core specimens are obtained from the place parallel to placing direction, compressive strength of core specimens are higher than those perpendicular to placing direction. This is due to the loss of the area of core specimen perpendicular to plating direction by bleeding. And in case of $\phi$ 24mm core specimen, when vertical drilling against placing direction is taken. compressive strength of core specimen obtained at the bottom of the structure is higher than that at the top of the structure. As for the influence of height to depth ratio, as h/d ratio increases compressive strength shows to be decreased. As for the influences of rotation speed of drilling machine, as its speed goes up, compressive strength decreases, regardless of core diameter.

• Journal of the Korean Society for Precision Engineering
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• v.20 no.5
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• pp.57-65
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• 2003

The formation of exit burr in drilling metals is analyzed by finite element method. The simplified burr formation model is suggested for the complex mechanism of burr formation in drilling on the basis of experimental data. Using the model the magnitude of burr is predicted and the effect of material properties of workpiece and cutting condition on burr formation is analyzed in the present study. The suggested model is verified by comparing simulation results and experimental ones. The predicted size and shape of burr are in good agreement with those observed by experiment.

• Journal of the Korean Geotechnical Society
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• v.23 no.7
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• pp.57-64
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• 2007

This study proposes a method to estimate drilling torque during ground boring with an aid of electrical energy required for rotating a boring-auger. Ground boring is commonly used in geotechnical engineering such as preboring precast pile installation, soil-cement grouting, ground exploration and so forth. In order to understand the correlation between required electrical energy to rotate the boring auger and the drilling torque, a small laboratory apparatus was designed and a pilot study was performed. The apparatus rotates common drill bits of $D=5{\sim}25mm$ in CBR specimens. The velocity of a bit is 19 RPM and predefined using a reduction gear which connects a main rotation axis to a 25 Watts AC electrical motor shaft. In the middle of drilling the motor current increments and the drilling torque were measured and the correlation between the current and the torque was obtained through linear square fits. Based on the correlation the acquired motor current during drilling was applied to predict the drilling torque in consequent testing and the prediction results were compared to the measured torque. The comparison leads a conclusion that the motor current during drilling using electrical power may be a good indicator to estimate/determine strength characteristics of the ground.

• Journal of the Korean Society for Precision Engineering
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• v.22 no.4
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• pp.76-83
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• 2005

With the acceleration of the miniaturization of products, especially in recent years, machining technologies for these products is in need of improvement. Conventional technologies have limitations in realizing the miniaturization due to the downsizing effects of the tools, which lack sufficient cutting stiffness during machining. The application of ultrasonic vibration is one of the most useful solutions in dealing with the problem. This study focused on the difference of ultrasonic drilling from conventional one in geometrical machining mechanism and the corresponding machining results. In detailed, some mathematical equations for drill cutting edge paths during drilling were extracted and new method to find uncut chip thickness from above equations was suggested. The experiments were carried out through the comparison between the results (disposed chips and internal surface states of holes) of conventional drilling and those of ultrasonic drilling. It was determined that the geometrical paths of cutting edges and analyzed uncut chip thickness agree with the appearance of disposed chips. Furthermore, the change in tool path by ultrasonic vibration resulted in the improvement of surface statement.