• Journal of the Korean Society of Manufacturing Process Engineers
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• v.12 no.6
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• pp.132-141
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• 2013

Robotic Drilling Systems(RDSs) set the standard for the factory automation systems in aerospace manufacturing. With the benefits of cost effective drilling and predictive maintenance, RDSs can provide greater flexibility in the manufacturing process. The system can be easily adopted to manage very complex and time-consuming processes, such as automated fastening hole drilling processes of large aircraft sections, where it would be difficult accomplished by workers following teaching or conventional guided methods. However, in order to build an RDS based on a CAD model, the precise calibration of the Tool Center Point(TCP) must be performed in order to define the relationships between the fastening-hole target and the End Effector(EEF). Based on the kinematics principle, the robot manipulator requires a new method to correct the 3D errors between the CAD model of the reference coordinate system and the actual measurements. The system can be called as a successful system if following conditions can be met; a. seamless integration of the industrial robot controller and the IO Level communication, b. performing pre-defined drilling procedures automatically. This study focuses on implementing a new technology called iGPS into the fastening-hole-drilling process, which is a critical process in aircraft manufacturing. The proposed system exhibits better than 100-micron 3D accuracy under the predefined working space. Based on the proposed EEF fastening-hole machining process, the corresponding processes and programs are developed, and its feasibility is studied.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.17 no.1
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• pp.8-15
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• 2018

Recently, the manufacturing market for low-cost airlines has led to an increase in aircraft demand. Most processes in the production of these aircrafts are manual such as drilling, sealing, and swaging. A drilling and riveting machine is a numerical-control based equipment that automatically performs drilling, sealing, and swaging operations. The accuracy of the drilled holes and the exit burr length has a significant impact on the quality of the aircraft wing during assembly. This study was conducted to identify the conditions necessary to maintain a uniform quality by controlling the rotation speed of the spindle, which directly affects the hole diameter and the quality of the exit burr.

• Proceedings of the KIEE Conference
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• 1994.07a
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• pp.168-170
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• 1994

Carbide-tipped twist drill of new type which is better than traditional H.S.S twist drill has been developed successfully to drill steel work-pieces with high speed. This new carbide drill consists of a characteristic flature of special shape of cutting edge, chip pocket, and flute. The special design of the chip pocket and the flute guarantees both periodic fracture and smooth transport of chips along the flute. The carbide-tipped twist drill also allows one to apply more drilling force than conventional one and produce holes with high accuracy.

• Explosives and Blasting
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• v.21 no.2
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• pp.1-13
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• 2003

Overbreak or underbreak is one of the most important factors in evaluating the results of a tunnel blasting. Overbreak, which depends on the quality of rock, the type and quantity of explosives, and drilling conditions, has been a target of challenge to many blasting engineers because it directly affects construction cost. Drilling is generally known as one of the primary factors to generate overbreak. This study presents a real working model to reduce overbreak based on the analysis of drilling accuracy and overbreak generated from various working methods related to drilling. As the first step of the study, 45 experiments have been performed. The factors investigated are: marking contour line, the position of perimeter holes, the change of look-out with drilling rig position, and the proper space between perimeter holes. It is concluded that workers and engineers＇ will and efforts are the most important factors to reduce overbreak and that improving drilling method and pattern could reduce overbreak to a considerable amount.

• Journal of the Korean Society for Precision Engineering
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• v.31 no.1
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• pp.75-81
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• 2014

Laser beam machining has been known as efficient for glass micromachining. It is usually used the ultra-short pulsed laser which is time-consuming and uneconomic process. In order to use economic and powerful long pulsed laser, indirect processing called laser-induced backside wet etching (LIBWE) is good alternative method. In this paper, micromachining of glass using Nd:YAG laser with nanosecond pulsed beam has been attempted. In order to improve shape accuracy, combined processing with magnetic stirrer has been widely used. Magnetic stirrer acts to circulate the solution and remove the bubble but it is not suitable for deep hole machining. To get better effect, ultrasonic vibration was applied for improving shape accuracy.

• Journal of Welding and Joining
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• v.8 no.4
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• pp.76-82
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• 1990

Lots of research works have been done to improve the accuracy of the hole drilling method to measure residual stress by many investigators. In this study, first, size effect of specimen was analyzed based on the solution of hole in a strip under tension. If the ratio of hole diameter tothe strip width is less than 0.2, the stress distribution around hold may be given from the solution of hole in an infinite plate. Second, the residual stress above $0.6{\sigma}_y$(yield stress) may be measured less than the actual stress by 10-15 percent. Third, eccentricity of hole relative to the rosette center effects on the accuracy of residual stress measurements by 10 percent. The error due to eccentricity of hole can be corrected by the iteration method or the direct method.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.10a
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• pp.886-889
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• 2004

A simple macro triangle with drilling d.o.f.'s is proposed for plane stress problems based on IET(Individual element test) and finite element template. Three-node triangular element has geometrical advantages in preprocessing but suffers from bad performance comparing to other shapes of elements -especially quadrilateral. Main purpose of this study is to construct a high-performance linear triangular element with limited supplementary d.o.f.'s. A triangle is divided by three sub-triangles with drilling d.o.f.'s. The sub-triangle stiffness come from IET passing force-lumping matrix, so this assures the consistency of the element. The macro element strategy takes care of the element‘s stability and accuracy like higher-order stiffness in the F.E. template. The resulting element fits on the uses of conventional three-node. Benchmark examples show proposed element in closed form stiffness from CAS (Computer algebra system) gives the improved results without more computational efforts than others.

• Journal of Industrial Technology
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• v.24 no.B
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• pp.3-17
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• 2004

Overbreak, underbreak and range of disturbed rock zone (DRZ) are the most important factors in evaluating the results of tunnel blasting. These factors, which depend on the discontinuities in rock mass, the blasting patterns and drilling conditions, have been studied. The range of DRZ can be estimated by relationships between vibration velocity and associated tensile stress. A new computerized rocket jumbo drill has been adopted to reduce overbreak based on the analysis of drilling accuracy. In-situ blasting tests were also performed by varying initiating systems. Overbreak can be reduce from 34.5cm to 20cm. The range of DRZ is 0.2m with stoping holes and 0.4m with wall holes respectively. In addition, some methods to reduce DRZ have been presented in this study.

• Journal of Welding and Joining
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• v.19 no.6
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• pp.664-670
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• 2001

The HDM(Hole Drilling Method) is a relatively simple and accurate methods in measuring residual stress of weldment. Various method of evaluating residual stress are studied in welding field. The method of cutting holes on the plate much affects the accuracy of result. Especially for the hard material like stainless which is difficult to cut preciously is difficult to measure residual stress of weldment. Because heat conduction of strainless steel is lower than other general steel, the magnitude of residual stress might be different as to changing of welding conditions. Therefore, the distribution of residual stress on the STS304 steel after welding using HDM is evaluated in this paper.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.17 no.3
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• pp.115-121
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• 2008

A knowloedge of the residual stress distribution at circumferential welds can increase the prediction accuracy of a fracture assessment in pipe lines. In this study, in order to predict the residual stress distribution in the circumferential butt-welded pipes were measured, using the hole-drilling strain gauge method. Their practical applications were performed in to two kinds of pipes. As the results, the following characteristics were found. On the inner surface of pipes, the circumferential and axial residual stresses were both tensile near the center line of welding and both of them changed from tensile to compressive as the distance from the center line increased. On the outer surface, however, the circumferential residual stress was shown to be tensile wile the axial residual stress was compressive near the center line of welding, and later they were revered at the region far away from the centerline.