• 제목/요약/키워드: Drilling Technique

검색결과 132건 처리시간 0.022초

보이스코일 액츄에이터로 이송되는 미세구멍 가공용 방전 가공기의 작동특성 연구 (A Study on the Performance Evaluation of a Voice Coil Actuator for Electro-Discharge Micro-Drilling Machine)

  • 양승진;백형창;김병희;장인배
    • 한국정밀공학회지
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    • 제18권12호
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    • pp.152-158
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    • 2001
  • In this paper, we have developed an electro discharge machine for micro drilling driven by a voice coil actuator. Because the voltage signal of the electro-discharging circuit shows a lot of peaks and valleys, the active type low-pass filtering technique is adopted to get the average of the signal. Since the motion of the voice coil is precisely controlled by the error value between the object voltage value and the measured one, it is possible to prevent the mechanical contact between the rotating electrode and the workpiece and to maintain the appropriate machining conditions during the process. The electro-chemical machining technology was also adopted to make small diameter electrodes. Pure water is used as a dielectric. The machining procedure is performed to verify the feasibility of the developed system. It takes about 10 seconds to drill the ${\phi}m$100${\mu}m$ hole to the 100${\mu}m$ thickness stainless steel plate. The machining time depends on the values of the resister and the capacitor. There may exist the optimal values of time constant and the tendency is displayed In the appendix.

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자기펄스 압축성형법에 의한 다이아몬드 공구용 세그먼트 분말 성형 (Consolidation of Segment Powder for Diamond Tool by Magnetic Pulsed Compaction)

  • 윤종수;이정구;이민구;이창규;박문석;홍순직
    • 한국분말재료학회지
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    • 제15권5호
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    • pp.378-385
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    • 2008
  • This article presents the successful consolidation of the mixed Co and Diamond powders for a drilling segment by the combined application of magnetic pulsed compaction (MPC) and subsequent sintering, and their properties were analyzed. Homogeneous hardness (Hv 220) and density (97%) of sintered bulks fabricated by MPC were obtained by the new technique, where higher pressure has been employed for short period of time than that of general process. A fine microstructure and homogeneous hardness in the consolidated bulk were observed without cracks. Relatively higher drilling speed of 9.61 cm/min and life time of 6.55 m were found to the MPCed specimens, whereas the value of the specimens fabricated by general process was 11.71 cm/min and 7.96 m, respectively. A substantial improvement of mechanical properties of segment was achieved through this study.

속도검층에서 난제들 (Difficulties in P and S wave velocity logging)

  • 조철현;변중무;황세호
    • 한국지구물리탐사학회:학술대회논문집
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    • 한국지구물리탐사학회 2005년도 제7회 특별심포지움 논문집
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    • pp.43-54
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    • 2005
  • 시추공을 이용하여 P파 S파의 속도검층 수행시 여러 고려해야 할 사항이 있다. 토양이나 풍화암등 연약층에 설치한 케이싱이 탄성파 측정에 미치는 영향, 사용되는 주파수에 따라 측정되는 탄성파 속도의 변화 등이 있다. 이러한 과제를 극복하기 위해서는 탄성파시험이 설정된 시추공에서는 가급적 케이싱을 설치하지 않고 공벽을 유지하는 시추 기술을 개발, 적용하도록 하고, 속도검층의 목적에 맞는 주파수 대역의 시험법을 적용하도록 해야 하겠다.

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ESPI 장비를 활용한 사형 주조품의 잔류응력 측정 및 주조 열응력 해석 (Residual Stress Measurement of Sand Casting by ESPI Device and Thermal Stress Analysis)

  • 곽시영;남정호
    • 한국주조공학회지
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    • 제40권1호
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    • pp.1-6
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    • 2020
  • Many studies involving a thermal stress analysis using computational methods have been conducted, though there have been relatively few experimental attempts to investigate thermal stress phenomena. Casting products undergo thermal stress variations during the casting process as the temperature drops from the melting temperature to room temperature, with gradient cooling also occurring from the surface to the core. It is difficult to examine thermal stress states continuously during the casting process. Therefore, only the final states of thermal stress and deformations can be detemined. In this study, specimens sensitive to thermal stress, were made by a casting process. After which the residual stress levels in the specimens were measured by a hole drilling method with Electron Speckle-Interferometry technique. Subsequently, we examined the thermal stresses in terms of deformation during the casting process by means of a numerical analysis. Finally, we compared the experimental and numerical analysis results. It was found that the numerical thermal stress analysis is an effective means of understanding the stress generation mechanism in casting products during the casting process.

Residual stresses measurement in the butt joint welded metals using FSW and TIG methods

  • Taheri-Behrooz, Fathollah;Aliha, Mohammad R.M.;Maroofi, Mahmood;Hadizadeh, Vahid
    • Steel and Composite Structures
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    • 제28권6호
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    • pp.759-766
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    • 2018
  • Friction Stir Welding (FSW) is a solid-state process, where the objects are joined together without reaching their melting point. It has been shown that this method is a suitable way to join dissimilar aluminium alloys. The current article employed hole drilling technique to measure the residual stress distribution experimentally in different zones of dissimilar aluminium alloys AA6061-T6 and AA7075-T6 Butt welded using FSW. Results are compared with those of similar AA6061-T6 plates joined using a conventional fusion welding method called tungsten inert gas (TIG). Also, the evolution of the residual stresses in the thickness direction was investigated, and it was found that the maximum residual stresses are below the yield strength of the material in the shoulder region. It was also revealed that the longitudinal residual stresses in the joint were much larger than the transverse residual stresses. Meanwhile, Vickers micro hardness measurements were performed in the cross-section of the samples. The largest hardness values were observed in the stir zone (SZ) adjacent to the advancing side whereas low hardness values were measured at the HAZ of both alloys and the SZ adjacent to the retreating side.

3성분 지오폰을 이용한 막장전방 예측 탄성파탐사 (Seismic reflection imaging ahead of tunnel face using 3 component geophones)

  • 조철현;차영호;양종화;방기문
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2005년도 추계학술대회 논문집
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    • pp.412-417
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    • 2005
  • To ensure the safety of the tunnelling without the loss of economy, the tunnel seismic profiling(TSP) method for the prediction ahead of tunnel face, begins to be used routinely in these days. TSP method does not interfere the tunnelling works while the horizontal drilling does, and its prediction length is longer than that of the drilling. Yet the most frequently adopted technique of TSP in Korea is the multi-shot and 2 receiver array using in-hole receivers, even though this array requires as many as 26 drill-holes for receiver installation and ballasting, which results in 3-6 hours of suspension in excavation work. In this paper, multi-receiver and lesser shot array using side-wall attached 3 component geophones is to be described to prove the efficiency in terms of the survey time as well as the reliability of the method by comparison of the predicted weak points and the face mapping results. The predictions mostly agreed with the real fractures or joint developed zones which have been confirmed during the excavation. It also has been found that TSP method can be effectively applied to perform draining ground water ahead of tunnel face by imaging the geologic discontinuities.

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Defect-free 4-node flat shell element: NMS-4F element

  • Choi, Chang-Koon;Lee, Phill-Seung;Park, Yong-Myung
    • Structural Engineering and Mechanics
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    • 제8권2호
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    • pp.207-231
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    • 1999
  • A versatile 4-node shell element which is useful for the analysis of arbitrary shell structures is presented. The element is developed by flat shell approach, i.e., by combining a membrane element with a Mindlin plate element. The proposed element has six degrees of freedom per node and permits an easy connection to other types of finite elements. In the plate bending part, an improved Mindlin plate has been established by the combined use of the addition of non-conforming displacement modes (N) and the substitute shear strain fields (S). In the membrane part, the nonconforming displacement modes are also added to the displacement fields to improve the behavior of membrane element with drilling degrees of freedom and the modified numerical integration (M) is used to overcome the membrane locking problem. Thus the element is designated as NMS-4F. The rigid link correction technique is adopted to consider the effect of out-of-plane warping. The shell element proposed herein passes the patch tests, does not show any spurious mechanism and does not produce shear and membrane locking phenomena. It is shown that the element produces reliable solutions even for the distorted meshes through the analysis of benchmark problems.

선형절삭시험에 의한 TBM 디스크 커터의 최적 절삭조건 예측 (Prediction of the optimum cutting condition of TBM disc cutter in Korean granite by the linear cutting test)

  • 박관인;장수호;최순욱;전석원
    • 한국암반공학회:학술대회논문집
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    • 한국암반공학회 2006년도 춘계학술발표회 논문집
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    • pp.217-236
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    • 2006
  • 본 연구에서는 TBM의 면판 설계와 굴진성능 평가를 위한 기초 연구로 우리나라의 대표 암종인 황등 화강암에 대하여 LCM 시험기를 사용한 일련의 시험을 실시하였다. LCM 시험을 통하여 최적의 절삭 조건을 구하고 절삭 깊이와 커터 간격 등의 TBM 면판 설계인자가 굴진성능에 미치는 영향을 평가하고자 하였다 정확한 TBM 성능을 예측하기 위하여 기존 연구들에서 적용된 방법에서 탈피하여 3차원적인 절삭 부피를 정량적으로 측정하고자 하였다. 이를 위해 실시간 처리가 가능하고 정밀도와 정확도가 확보된 디지털 사진계측기법을 LCM 시험에 적용하였다. 또한 TBM 디스크 커터에 의한 암석의 절삭과정을 모사하기 위한 수치해석 기법의 적용성을 검토하기 위해 AUTODYN 2D를 적용하였다.

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Laser Micromachining of Submicron Aperture for Electronbeam Microcolumn Application using Piezo Q-Switched Nd:YAG Laser

  • S.J. Ahn;Kim, D.W.;Park, S.S.
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 1999년도 제17회 학술발표회 논문개요집
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    • pp.78-78
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    • 1999
  • Experimental studies of laser micromachining on Mo metal using piezo Q-switched Nd:YAG laser have been performed. Miniaturized microcolumn electron gun arrays as a potential electron beam lithography or portable mini-scanning electron microscope application have recently extensively examined. For these purpose, the electro-static electron lens and deflector system called microcolumn has to be assembled. The conventional microcolumn fabrication technique would gave a limitation on the minimization of aberration. The current technique of a 1 $\mu$m misalignment would lead to ~1.3 nm coma. In order to reduce aberration, assembling the microcolumn component followed by laser drilling should be very beneficial. In this report, we will address the preliminary report of laser micromachining on Mo substrate using piezo Q-switched Nd:YAG laser. The geometrical figures, such as the diameter and the depth of the frilled aperture are dependent upon the total energy of the laser pulse train, laser pulsewidth, and the diameter of laser beam in addition to the materials-dependent parameters.

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전기비저항 탐사를 이용한 가축사체 매몰지 특성 분석 (Characterization of an Animal Carcass Disposal Site using Electrical Resistivity Survey)

  • 고진석;김봉주;최낙철;김성배;박정안;박천영
    • 지질공학
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    • 제22권4호
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    • pp.409-416
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    • 2012
  • 가축사체 매몰지로부터 유출되는 침출수는 환경적으로 치명적인 영향을 주는 고농도 오염폐수의 일종이다. 본 연구에서는 효율적인 가축사체 매몰지의 특성을 파악하기 위하여 전기비저항 탐사와 함께 시추조사를 실시하였다. 또한, 가축사체 매몰지에서 샘플링한 침출수의 화학적 분석을 실시하였다. 매몰지 내부에서 5측선의 쌍극자 전기비저항 탐사와 3지점의 시추조사를 실시하였으며, 매몰지 주변의 11지점에서 시추조사를 수행하였다. 전기 비저항 탐사에 의하여 수집된 자료를 이용하여 2차원 역산 모델링을 수행하여 매몰지의 특성(크기, 심도, 형태 등)을 평가하였다. 침출수 분석결과, pH는 7.4에서 6.7로 감소하였고, Eh는 -358 mV에서 -48 mV로 변화하였다. 또한, 가축사체 부패에 의하여 용존 이온이 증가하였다. 전기비저항 탐사 자료의 해석결과, 지표에서 심도 8 m 이내에서 최소 $0.64{\Omega}m$의 낮은 비저항값을 가지는 영역이 나타났다. 이 지역의 기반암 위치와 가축사체의 매립 깊이를 고려할 때, 매립지 내부에서는 침출수에 의한 기반암의 오염은 진행되지 않은 것으로 나타났다. 전기비저항 탐사의 결과는 시추조사의 결과와 잘 일치 하였으며, 이는 전기비저항 탐사가 가축매몰지의 특성을 효과적으로 묘사한다는 것을 보여주었다. 본 연구에 의하면, 전기비저항 탐사가 가축사체 매몰지의 현황을 조사하는데 적합한 기술로 판단된다.