• Title/Summary/Keyword: Drilling Design

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Tool-path Generation for a Robotic Skull Drilling System (로봇을 이용한 두개골 천공 시스템의 공구 경로 생성)

  • Chung, YunChan
    • Korean Journal of Computational Design and Engineering
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    • v.18 no.4
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    • pp.243-249
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    • 2013
  • This paper presents a tool-path generation methods for an automated robotic system for skull drilling, which is performed to access to some neurosurgical interventions. The path controls of the robotic system are classified as move, probe, cut, and poke motions. The four motions are the basic motion elements of the tool-paths to make a hole on a skull. Probing, rough cutting and fine cutting paths are generated for skull drilling. For the rough cutting path circular paths are projected on the offset surfaces of the outer top and the inner bottom surfaces of the skull. The projected paths become the paths on the top and bottom layers of the rough cutting paths. The two projected paths are blended for the paths on the other layers. Syntax of the motion commands for a file format is also suggested for the tool-paths. Implementation and simulation results show that the possibility of the proposed methods.

Optimum Shape Design of Cemented Carbide Micro-drill in Consideration of Productivity (생산성을 중시한 초경합금 소재 마이크로 드릴의 최적 형상설계)

  • 김건회
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.3
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    • pp.133-140
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    • 2004
  • Recently reduction of industrial products in size and weight has been increased by application of micro-drills in gadgets of high precision and a great interest of a micro-drilling has been raised. Due to the lack of tool stiffness and the chip packing, the micro-drilling requires not only the robust tool structure which has not affected by vibration but also effective drilling methods designed to prevent tool fracture from cutting troubles. This paper presents an optimum design shape of a 0.15 mm micro-drill associated with a new manufacturing process to improve the production rate and to lengthen the tool life and suggestions on the micro-drilling characteristic properties associated with the tool life and workpiece quality.

Prototype Development of a Robotic System for Skull Drilling (로봇을 이용한 두개골 드릴링 시스템의 프로토타입 개발)

  • Chung, Yun-Chan
    • Korean Journal of Computational Design and Engineering
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    • v.17 no.3
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    • pp.198-207
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    • 2012
  • This paper presents an overview of automated robotic system for skull drilling, which is performed to access for some neurosurgical interventions, such as brain tumor resection. Currently surgeons use automatic-releasing cranial perforators. The drilling procedure must be performed very carefully to avoid penetration of brain nerve structures; however failure cases are reported. The presented prototype system utilizes both preoperative and intraoperative information. Preoperative CT image is used for robot path planning. A NeuroMate robot with a six-DOF force sensor at the end effector is used for intraoperative operation. Intraoperative cutting force from the force sensor is the key information to revise an initial registration and preoperative path plans. Some possibilities are verified by path simulation but cadaver experiments are required for validation of this prototype.

Drill Shape and Cutting Conditions for Environmentally Conscious Drilling (환경친화적 건식 드릴링을 위한 드릴형상 및 절삭조건)

  • 고태조
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.2
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    • pp.36-44
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    • 2000
  • In this paper drill shape and cutting conditions for environmentally conscious dry drilling of A319 Al-alloy are studied by experimental method. The experiment is planned with Taguchi's method that is based on the orthogonal array of design factors. The result is summarized as follows (1) Drill geometry optimization can increase the number of holes in dry drilling and also large helix angle and large point angle are desirable in dry drilling. (2) It is found that cutting conditions that is cutting speed and feed rate are closely related to the drill geometry(3) For dry drilling of Al-alloys drill shape and cutting conditions are selected and tested by experimental method. But it is found that the perfect dry drilling is difficult because of the machining characteristics of Al-alloys and so new machining method such as minimal lubricant application is required.

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Cutting Torque Control in Drilling Part 1 : Design of a Cutting Torque Controller (드릴 공정시 절삭 토크 제어 제 1 편 : 절삭 토크 제어기의 설계)

  • O, Yeong-Tak;Gwon, Won-Tae;Ju, Jong-Nam
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.8
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    • pp.96-106
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    • 2001
  • As the drilling depth increases, the cutting torque increases and fluctuates, which can lead to the machine tool vibration, severe tool wear, and catastrophic tool breakage. Hence, cutting torque control is very important to improve productivity in drilling. In this paper, a PID controller was designed to control the drilling torque. The plant including the feed drive system, cutting process and spindle drive system was modeled for controller design. The Ziegler-Nichols method was used to determine the controller gain and control action times and the root locus plot was used to tune the controller gain for a certain cutting condition. Also, suggested was a simple method to obtain the tuned controller gain for an arbitrary cutting condition not using the Ziegler-Nichols method and the root locus plot. The performance of the designed controller and the effect of controller gain tuning were verified from experiments.

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Research Trend and Engineering Approach on Extraterrestrial Soil Sampling Technology (행성 시료 채취 기술의 연구 동향과 공학적 접근법)

  • Ryu, Byunghyun
    • Journal of the Korean GEO-environmental Society
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    • v.23 no.7
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    • pp.11-20
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    • 2022
  • Planetary geotechnical investigation in charge of drilling and soil sampling is of a great importance in providing extraterrestrial geotechnical information. Extraterrestrial subsurface investigation, which includes drilling, soil sampling, and sample transportation, will be loaded in a lander or a rover. Scientists from all over the world are interested in the design and development of a drilling system with various functions due to potential applications in planetary surface exploration mission. However, it is difficult to build a fully functional drilling system in extreme environment conditions. This paper presents engineering considerations for the design and development of soil sampling including drilling and performance verification in extreme environment conditions in detail.

Semi-Rig, Introduction of Hole Verification Procedure (Semi- Rig, Hole Verification Procedure 소개)

  • Lee, Seung-hun;Lee, Seung-hun;Kang, Young-gu;Lee, Joon-hyuk
    • Special Issue of the Society of Naval Architects of Korea
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    • 2017.10a
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    • pp.32-37
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    • 2017
  • Due to the nature of semi-submergible drilling rig, various equipments are arranged in a limited space, and therefore the many types of outfitting holes passing through the hull structure are densely arranged and that is required the detailed structural strength evaluation in terms of ULS and FLS by class or client. Particularly, semi-submergible drilling rig has a variety of global load which affects the structure strength around holes compared to general commercial ship, and its response of stress is also complicated, so it is difficult to carry out the prediction design of structural strength evaluation and reinforcement. In this regard, this paper presents a case study on the evaluation of structural strength for the various holes and large openings of semi-submergible drilling rig conducted by our company, as well as an established hole verification procedure.

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Study of Concept Design for Offshore Top Drive Machine (해양 시추용 Top Drive Machine Concept Design 연구)

  • Bae, Jae Il;Jung, Jae Wook;Lee, Jun Seok
    • Transactions of the KSME C: Technology and Education
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    • v.1 no.1
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    • pp.39-47
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    • 2013
  • Top Drive Machine is drilling equipment which transfers motor torque to the drill bit. Kelly Rotary Table of the Derrick Drilling Machine (DDM) is firstly developed at 1983, and the first commercial model DDM 650DC was released at 1984. Offshore drilling business is high value-added industries. "N" Company of U.S.A and "A" company of Norway hold more than 90 percent of the global offshore drill system market, so it is hard to take away market share and develop offshore drilling equipment. Consequently, this paper introduce method for concept design of new reliability machine by limited information. To achieve this, design & analysis tools as CATIA, DELMIA, Pro Engineering, ANSYS were used to evaluate design error and strength/flow analysis at new concept design in Top Drive Machine.

A Study on the Motion Responses and the Drift Forces of Semi-Submersible Drilling Rigs in the Damaged Condition (손상 상태에서의 반잠수식 해양구조물의 운동 응답 및 표류력에 관한 연구)

  • Park, Rho-Sik;Kim, Seong-Keun;Kim, Jong-Hyeon
    • Journal of Ocean Engineering and Technology
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    • v.2 no.2
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    • pp.27-36
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    • 1988
  • For the purposes of drilling oil field and extracting oil deep water in more rough weather, the size of drilling rigs must be estimated. In this paper, the three dimensional source distribution method is used and we assume 10 deg. heeling and trimming condition of the drilling rig(SR-192). Also, the effects of the hydrodynamic forces which include the drift forces for field method, and the motion responses are studied with changing the incident wave direction in the assumed inclining condition. The theory and numerical codes used in this thesis appeared to be very useful for the preliminary design of drilling rigs.

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