• 제목/요약/키워드: Drawing method

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세장비가 큰 다단계 초정밀 사각형 디프드로잉을 위한 블랭크 설계 (Blank Design in Multi-Stage Rectangular Deep Drawing of Extreme Aspect Ratio)

  • 박철성;구태완;강범수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 춘계학술대회논문집
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    • pp.258-261
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    • 2003
  • In this study, finite element analysis for multi-stage deep drawing process of rectangular configuration with extreme aspect ratio is carried out especially for the blank design. The analysis of rectangular deep drawing process with extreme aspect ratio is likewise very difficult with respect to the design process parameters including the intermediate die profile. In order to solve the difficulties, numerical approach using finite element method is performed in the present analysis and design. A series of experiments for multi-stage rectangular deep drawing process are conducted and the deformed configuration is investigated by comparing with the results of the finite element analysis. Additionally, to minimize amount of removal material after trimming process, finite element simulation is applied for the blank modification. The analysis incorporates brick elements for a rigid-plastic finite element method with an explicit time integration scheme using LS-DYNA3D.

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외연적 유한요소법을 이용한 세장비가 큰 타원형 컵 성형공정의 다단계 해석 (Multi-stage Analysis of Elliptic Cup Drawing Processes with the Large Aspect Ratio by an Explicit Elasto-Plastic Finite Element Method)

  • 김세호;김승호;허훈
    • 소성∙가공
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    • 제9권3호
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    • pp.313-319
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    • 2000
  • Finite element analysis is carried out for simulation of the multi-stage elliptic cup drawing process with the large aspect ratio. The analysis incorporates with shell elements for an elasto-plastic finite element method with the explicit time integration scheme. For the simulation, LS-DYNA3D is utilized for its wide capability of solving forming problems. The simulation result shows that the non-uniform drawing ratio at the elliptic cross section ad the small shoulder radius cause failure such as tearing and wrinkling. The result suggests the guideline to modify the tool shape for prevention of the failure during the drawing process.

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밀폐형 함침법을 이용한 CFRP 사각 파이프 인발성형에서 인발장치 및 경화금형에 관한 연구 (A study on the drawing device and curing mold in CFRP rectangular pipe pultrusion process using a closed impregnation method)

  • 강병수;유형민
    • Design & Manufacturing
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    • 제16권2호
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    • pp.60-65
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    • 2022
  • In the pultrusion process for the CFRP (Carbon fiber reinforced plastic) rectangular pipe, the drawing device is eseential which can continuously produces products and draws the carbon fiber tow. In addition, since the degree of cure changes depending on the temperature and the temperature ditribution of the curing mold changes depending on the pultrusion speed, the temperature distribution of the curing mold under certain conditions must be studied before processing. In this study, in the pultrusion process using a closed impregnation method, which has several advantages compared to the general pultrusion process using a open bath impregnation method, the drawing force required to pull the carbon fiber tows and the temperature distribution of the curing mold was analyzed to design the drawing device and the curing mold efficiently.

재료결함의 성장을 포함하는 스트립 드로잉 공정의 유한요소해석 (Finite Element Analysis of Strip Drawing Including the Evolution of Material Damage)

  • 함승연;이용신
    • 소성∙가공
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    • 제3권1호
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    • pp.120-132
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    • 1994
  • Strip drawing of strain-hardening, viscoplastic materials with damage is analyzed by a rigid plastic finite element method. A process model is formulated using two state variables, one for strain hardening from slip dominated plastic distortion and the other for damage from growth of microvoids. Application of the model to aluminum strip drawing is given via implementation in a consistent penalty finite element formulation. The predicted density changes as a result of void growth are compared to those from experiments reported in the literature. The effects of drawing conditions such as drawing speed and die angle on the mechanical property chages are studied.

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유한요소법에 의한 원형드로오비드의 인출특성에 관한 연구 (A study on the drawing characteristics of circular drawbead by the Finite Element Method)

  • 신양호
    • 한국생산제조학회지
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    • 제6권3호
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    • pp.26-35
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    • 1997
  • In this study, the drawing characteristics of circular drawbead are examined with the plane strain elastic-plastic FE Method. Both the clamping load and the drawing load investigated by varying the process variables such as drawbead radius, closing depth and friction condition. The effective strain induced by the draw bead is also investigated. In order to verify the results, the computed results are compared with the existing experimental results. It has been found that both the clamping load and drawing loads are related with the geometry of the bead rather than the lubrication conditions.

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레이디얼압출에서 금형구조에 따른 플렌지의 성형형태 (The deformation patterns of flange according to die geometry in the radial extrusion)

  • 고병두;강동명;이하성
    • Design & Manufacturing
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    • 제2권1호
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    • pp.7-10
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    • 2008
  • Restriking method is to add to process in order to get the correct size and high precision accuracy of product which is formed in pre-process. This method is widely used at bending work and drawing work. Restriking die is particularly design and used as restriking process is performed. Therefore, production cost is increasing as one process or a two process are added. In this paper, punches and die block of square shell drawing die which could be performed drawing work and restriking process by using only one die are designed in order to solve these factors. The structure of sectional die which can integrate drawing die and restriking die was developed.

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문자영역의 분리와 기하학적 도면요소의 인식에 의한 도면 자동입력 (Automatic Drawing Input by Segmentation of Text Region and Recognltion of Geometric Drawing Element)

  • 배창석;민병우
    • 전자공학회논문지B
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    • 제31B권6호
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    • pp.91-103
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    • 1994
  • As CAD systems are introduced in the filed of engineering design, the necessities for automatic drawing input are increased . In this paper, we propose a method for realizing automatic drawing input by separation of text regions and graphic regions, extraction of line vectors from graphic regions, and recognition of circular arcs and circles from line vectors. Sizes of isolated regions, on a drawing are used for separating text regions and graphic regions. Thinning and maximum allowable error method are used to extract line vectors. And geometric structures of line vectors are analyzed to recognize circular arcs and circles. By processing text regions and graphic regions separately, 30~40% of vector information can be reduced. Recognition of circular arcs and circles can increase the utilization of automatic drawing input function.

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Bi-2223/Ag 고온 초전도 선재의 임계전류 및 소세징에 미치는 인발 조건의 영향 (The Influence of Drawing Parameters on Sausaging and Critical Current of Bi-2223/Ag HTS Wires.)

  • 하홍수;오상수;하동우;김상철;권영길;류강식
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2000년도 추계학술대회 논문집
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    • pp.488-491
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    • 2000
  • Bi-2223/Ag superconducting wires have been mainly prepared by a powder-in-tube method. The drawing and the rolling are main processes to increase the core density and wire length. In the fabrication of long wire, especially, the drawing should be precisely controlled to assure the filament homogeneity. In this paper, the influences of drawing die angle, bearing length and reduction ratio on the sausaging and the critical current density of the wire are investigated. Single cored and multi-filamentary wires are fabricated by PIT method with different conditions. The core densities and sausaging in the wires are investigated and are discussed regarding their relationship to the I$_{c}$. It was made clear that the geometry of drawing die is sensitively dependent on the sausaging. The improvement of I$_{c}$ was achieved by reducing the die angle and high core density.ity.

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리스트라이킹 금형용 펀치와 다이플레이트의 구조 설계에 관한 연구 (A Study of punch and die plate for restriking mold of structure engineering design)

  • 김세환
    • 한국산학기술학회논문지
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    • 제8권4호
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    • pp.708-712
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    • 2007
  • 금형산업체에서 프레스금형의 성형 중에 적용하고 있는 리스트라이킹(Restriking)공법은 앞 공정에서 성형된 제품의 정확한 치수와 정밀도 높은 형상을 얻기 위하여 공정을 추가하는 것을 뜻한다. 이 공법은 벤딩가공(Bending work), 드로잉가공(Drawing work) 등에서 많이 사용되고 있다. 본 연구에서는 상기의 요인을 해소하기 위하여 1벌의 금형으로 드로잉 성형과 리스트라이킹을 할 수 있는 각종 드로잉금형의 펀치와 다이블록의 형상설계를 제시하고 이것에 대해 고찰하였다.

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성형한계를 고려한 디프 드로잉 공정설계에 대한 유한 요소 해석 (The Applicatiion of Finite Element Method to Process Design Considering Forming Limit in Deep Drawing)

  • ;이규호;고대철;김병민;최재찬
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1998년도 제2회 박판성형심포지엄 논문집 박판성형기술의 현재와 미래
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    • pp.74-82
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    • 1998
  • The limit drawing ratio (LDR) is a major process parameter in the process design of deep drawing. If the actual drawing ratio is greater than the LDR for a particular stage, then an intermediate stage has to be added to the process sequence to avoid failure during the ratio. In this study, the optimal process design considering forming limit is performed for the first-drawing and redrawing by using finite element method combined with ductile fracture criterion. The LDR and the site of fracture initiation are predicted by means of the fracture criterion. From the results of finite element analysis, the optimal value of drawing ratio is obtained, which contributes to the more uniform distribution of thickness and the smaller values of the ductile fracture in final cup.