• Title/Summary/Keyword: Drawing method

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Prediction of Drawing Load in the Shape Drawing Process (이형인발공정 하중예측에 관한 연구)

  • Lee, T.K.;Lee, C.J.;Lee, S.K.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.18 no.4
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    • pp.323-328
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    • 2009
  • The prediction of drawing load is very important in the drawing process. However, it is not easy to calculate the drawing load for the shape drawing process through a theoretical model because of a complex arbitrary final cross section shape. The purpose of this study is to predict drawing load in shape drawing process. The cross section of product is divided with small angle as much as similar with fan-shape. The drawing load of each section was calculated by theoretical model of round to round drawing process. And the shape drawing load was determined by summation of drawing load of each section. The effectiveness of the proposed method was verified through the FE analysis and shape drawing experiment. It had a good agreement between proposed method, FE analysis and experiment within about 3% errors.

Analysis of Deformation of Brass Tube Drawn By Various Methods (인발 방법에 따른 황동관의 변형 해석)

  • ;Oh Kyu Hwan;Lee Dong Nyung
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1995.10a
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    • pp.76-85
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    • 1995
  • The general equation of homogeneous strin for tube drawing has been derived. This can be applied to the general tube drawing method for non-zero plug angle. Also, the derived equation can represent Blazynski's equations for the sinking and tube drawing with a constant plug diameter. The general tube drawing was divided into two steps, sinking and contact drawing zones. The derived equation can calculate the homogeneous strains of the two steps. The various tube drawing methods such as fixed tapered plug, fixed mandrel, fixed back tapered plug, and floating plug have been analysed by the equation and finite element analysis. From the FEM calculations, the total strains and drawing stresses are obtained and consequently the redundancy factor of various drawing methods was analysed. The fixed back tapered plug method showed the largest redundancy factor and the floating plug method had the largest drawing stress.

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A Study on the Fine Wire Drawing Process Design to Improve the Productivity (생산성 향상을 위한 세선 인발공정설계에 관한 연구)

  • Lee, S.K.;Kim, B.M.;Kim, M.A.
    • Transactions of Materials Processing
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    • v.17 no.4
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    • pp.257-262
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    • 2008
  • The control of wire temperature is very important in the fine wire drawing process. The wire speed should be increased, and the wire temperature should be dropped as much as possible. Up to now, the process design of wire drawing process depends on the experiences of experts. In this study, a wire drawing process design method was proposed to increase the productivity. The proposed method of this study includes the pass schedule and the design of a multi pass wire drawing machine. A pass schedule was performed based on the calculation of the wire temperature. Also, a new multi pass wire drawing machine was manufactured to apply the designed pass schedule. Through the wire drawing experiment, the effectiveness of the proposed process design method was evaluated. The final drawing speed was increased from 1,100m/min to 2,000m/min without deterioration of final drawn wire.

A Study on Multi-Filament Drawing of Bi2223 High-Temperature Superconductivity Wire by FE Method (유한요소법에 의한 Bi2223 고온 초전도 선재의 다심 인발에 대한 연구)

  • 박동인;김병민;오상수
    • Transactions of Materials Processing
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    • v.13 no.1
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    • pp.78-83
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    • 2004
  • High-temperature superconduction materials(Bi2223) possess electrical/electronic and magnetic properties. Because high-temperature superconduction materials is a ceramic powder, that cannot be produced singlehandedly. So Ag sheathed Bi-2223 wire was produced by drawing process using powder-in-tube(PIT) method. This superconductor has many difficulties to produce. The main difficulty is that the mechanical properties of the ceramic powder are very different from those of the Ag sheath. And by these properties, Bi2223 high-temperature superconductor, which has a single filament drawing process and multi-filament drawing process, has a defect like sausaging and bursting at a center. This study analyzed multi-filament drawing process by FEM, and a defect generated during multi-filament drawing was studied by FEH. Specially, in order to prevent a bursting at a center, this study presented a method that inserts a pure Ag at a center of multi-filament wire

A Study on the Process Improvements of the Multi-stage Deep Drawing by the Rigid-plastic Finite Element Method (강소성 유한요소법을 이용한 다단계 디프드로잉의 공정개선에 관한 연구)

  • 전병희;민동균;김형종;김낙수
    • Transactions of Materials Processing
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    • v.3 no.4
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    • pp.440-453
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    • 1994
  • The multi-stage deep-drawing processes including normal-drawing, reverse-drawing, and re-drawing are analyzed by use of the rigid-plastic finite element method. Computational results on the punch/die loads and thickness distributions were compared with the experiments of the current drawing processes. Deep-drawing processes of the redesigned shell to improve the specific strength and stiffness were simulated with the numerical method developed. With varying several process parameters such as blank size, corner radii of tools, and clearances, the simulation results showed the improvements in reducing the forming loads. Also forming defects were found during simulation and appropriate blank size could be verified.

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A Study on Reduction Distribution in Tube Drawing Process (튜브 인발공정시 압하량 배분에 관한 연구)

  • Lee D. H.;Kim D. W.;Kim D. H.;Moon Y. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.35-38
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    • 2004
  • In general, tube drawing process is composed of two steps, so called first drawing and second drawing. Drawing cracks are mainly occurred during the 2nd drawing process due to the improper drawing process. In order to analyze the reduction distribution in successive two-step drawing process, tube drawing process was simulated by finite element method. From the finite element analysis, the balance between first and second reduction is proved to be important factor to prevent drawing cracks. Hence the numerical expression was developed for tube drawing process to distribute even strain and criteria curves that can predict the safe drawing region were also proposed using this numerical formula.

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The Application of Finite Element Method to Process Design Considering Forming Limit in Deep Drawing (성형한계를 고려한 디프 드로잉 공정설계에 대한 유한 요소 해석)

  • Choe, Yeong;Lee, Gyu-Ho;Go, Dae-Cheol;Kim, Byeong-Min;Choe, Jae-Chan
    • Transactions of Materials Processing
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    • v.7 no.6
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    • pp.562-569
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    • 1998
  • The limit drawing ratio (LDR) is a major process parameter in the process design of deep drawing. If the actual drawing ratio is greater than the LDR for a particular stage then an intermediate stage has to b added the process sequence to avoid failure during the drawing operation and the optimal process design considering for the first-drawing and redrawing by using finite element method combined with ductile fracture criterion. From the results of finrte element analysis the optimal value of drawing ratio is obtained which contributes to the more uniform distribution of thickess and the smaller values of the ductile fracture infinal cup.

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A Study on the Drawing Method and Thought of Architectural Site Plan in Chosun Dynasty (조선시대(朝鮮時代) 건축(建築) 배치도(配置圖)의 도법(圖法)과 사상(思想)에 관한 연구(硏究))

  • Kim, Wang-Jik;Kim, Hong-Sik
    • Journal of architectural history
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    • v.7 no.2 s.15
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    • pp.91-112
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    • 1998
  • There remain several archiectural drawings which was made in Chosun dynasty, which are quite different from current drawings. The site plan which is composed of slanted elevations doesn't exhist in Western drawing method. This elevation development method is common in Korea, China, and Japan. These three nations also have a common point which the wooden structure are popular. So elevation development method is reasonable to represent the wooden structure. Because a drawing mehod reflects cultural character and thought, it is important to read the architectural perception at that time. In this viewpoint, I studied the characters of the drawing method in Chosun dynasty according to the peoriodical articulation of century, and how the drawing method reflects the thought at that time. And I suggested a new posibility of effective and reasonable drawing method for the wooden structure.

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The characterization of Bi-2223/Ag tape fabricated by using the rectangular dies (사각 다이스를 이용한 Bi-2223/Ag 선재의 특성평가)

  • 정재훈;유재무;고재웅;김영국;신평우
    • Progress in Superconductivity
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    • v.4 no.2
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    • pp.168-171
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    • 2003
  • It was known that properties of superconducting tapes could be influenced by mechanical processing method. In this presentation, the effect of drawing method on the final properties of superconductor tape has been systematically studied. Firstly, BSCCO/Ag tapes have been fabricated via two-stage drawing method and conventional rolling process. The two-stage drawing process consists of circular dies drawing and rectangular dies drawing. Important parameters such as fill factor and critical current values of fully processed superconducting tapes have been evaluated to elucidate the effect of drawing method.

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Development of Program for the Intermediate ie Design in the Drawing of the Rectangular Rod (직사각재 인발 공정의 중간 금형 설계 프로그램 개발)

  • 김동진
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.95-98
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    • 1999
  • In this study, a method to find the optimal intermediate die geometry for the multi-stage drawing process for the rectangular rod from a round bar is proposed and a program using the proposed method is developed. On the stage of the design of the intermediate die geometry, the virtual die was constructed using the initial billet as a inlet of the drawing die and the final product as a exit of that and the virtual die was divided by the number of pass. Divided die was transformed into the rectangular one which is the intermediate die geometry for the multi-stage rectangular drawing process. In order to verify the application of the proposed method on the real industrial product, the drawing of the rectangular rod from a round which composed two stage has been performed and simulated by the three dimensional rigid plastic finite element method.

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