• 소성∙가공
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• 제3권2호
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• pp.178-188
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• 1994

A design methodology is applied for manufacturing a disk-brake piston component. The design criteria are the limit drawing ratio and the forging load within the available press limit. Also, the final product should not have any geometrical defect. The rigid-plastic FEM has been applied to simulate the conventional four stage manufacturing processes, which include deep drawing and forging process. Simulation of one stage process from a selected stock to the final product shape is performed for generating information on additional requirements for metal flow. Two stage forming processes with different punch corner and nose geometries are also simulated to identify the possible best solutions. Finally, the best manufacturing process is selected, which is using a hemispherical punch int he deep drawing process.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2006년도 춘계학술대회 논문집
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• pp.48-52
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• 2006

The drawability of AZ31B magnesium sheet is estimated at various temperatures (200, 250, 300, 350 and $400^{\circ}C$), and forming speed (20, 50, 100 mm/min), thickness (0.5, 0.8, 1.0, 1.4 mm). The deep drawing process of circular cup and square cup were used in forming experiments. Experimental and FEM analysis are performed to investigate drawability and affection of controlled blank holding force. Through the controlled blank holding force, drawability was improved. This result is verified by FEM analysis. Through the observation of microstructure, the main cause is investigated as a quantity of the dynamic recrystallization.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1998년도 금형가공 심포지엄
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• pp.8-18
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• 1998

The effect of press warm forming in cylindrical deep drawing of stainless-aluminum clad sheet metals are examined . The temperature of die and blank holder is varied from room temperature to 20$0^{\circ}C$, while the punch is kept cooled during test to increase the fracture strength of workpiece on the punch corner area. Test materials chosen for experiments are STS304-Al050-STS304, STS304-A1050-STS430-, STS304 and Al050 metals and teflon film as a lubricant is used on both sides of a workpiece. The limit drawing ration as well as quality of drawn cups (distribution of thickness and hardness)are investigated and discussed.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 춘계학술대회 논문집
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• pp.236-239
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• 2009

Cowl cross bar, a component of automotive cockpit module, has been manufactured by using welding processes of several tube parts with different diameters. However, in order to reduce costs and increase the quality, it is required to develop a new production method to manufacture the cowl cross bar as one-piece In this study, therefore, eliminating the welding process, tube drawing process which is one of metal forming processes was designed by using combined drawing technique. In addition, the selectable range of area reduction ratio was defined as a design guideline and the designed process sequence was verified by finite element analysis.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2005년도 춘계학술대회 논문집
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• pp.393-396
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• 2005

This paper is concerned with the drawing process of $Al-1\%Si$ bonding wire. In this study, the finite-element model established in previous work was used to analyze the effect of various forming parameters, which included the reduction in area, the semi-die angle, the aspect ratio, the inter-particle spacing and orientation angle of the fine Si particle in drawing processes. The finite-element results gave the consolidation condition. From the results of analysis, the effects of each forming parameter were determined. It is possible to obtain the Important basic data which can be guaranteed in the fracture prevention of $Al-1\%Si$ wire by using FE-Simulation.

• 전기화학회지
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• 제6권2호
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• pp.134-140
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• 2003

기능성 도판트인 dodecylbenzensulfonic acid(DBSA)와 혼합도판트{(DBSA와 $LiClO_4$, NSA(2-naphthalenesulfonic acid), DEHSA[di(2-ethylhexyl)sulfosuccinic acid]}를 사용하여 전기화학적방법에 의한 연신성 폴리피롤(Ppy-DBSA, Ppy-mixed dopants)필름을 제조하였다. 전기화학적 방법에 의해 제조된 폴리피를 괼름은 zone drawing방법을 사용하여 1.0-2.5배 연신시킬 수 있었으며, 연신된 폴리피롤 필름의 전기전도도를 측정하였다. 연신율이 증가함에 따라 필름의 전기전도도가 증가함을 볼 수 있었다. 이 현상은 연신율에 따른 결정성 증가로 설명 할 수 있었다. 1.0-2.5배 연신된 폴리피를 필름(Ppy-DBSA, Ppy-mixed dopants)을 온도변화에 따른 전하 이동 경로는 모두 power raw에 적합함을 볼 수 있었다.

• 폴리머
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• 제27권5호
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• pp.477-483
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• 2003

폴리(트리메틸렌 테레프탈레이트) (PTT)의 연산에 의한 구조 변형을 살펴보았다. 특히 연신 온도 및 연신비에 따른 PTT의 열적 특성과 결정화도 변화 및 배향 특성을 고찰하고 이에 따른 수축률과 기계적 특성 변화를 중점적으로 고찰하였다. 연신에 따른 응력에 의한 결정화의 발현은 PTT의 결정화도를 증가시키고 그 결과, 유리 전이 온도의 증가와 냉 결정화 온도의 감소 및 냉 결정화 엔탈피의 감소를 확인할 수 있었다. 연신에 의한 결정화도 및 주사슬 배향의 변화는 가해진 응력 크기와 연신 온도에 따른 주사슬의 유연성에 의하여 좌우됨을 알 수 있었다. 수축률은 주사슬의 배향에 따라 증가되나 연신 온도에 의한 결정화도 증가에 의하여 수축률을 최소화시킴을 확인하였다. 주사슬 배향 증가에 의하여 탄성 계수와 인장 강도가 증가하며 신율은 감소하나 연신에 의한 결정화도 증가에 의하여 신율을 증가시킬 수 있음을 알 수 있었다.

• Fibers and Polymers
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• 제7권4호
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• pp.420-423
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• 2006

Spandex has been successfully applied on modified worsted spinning system to produce spandex core spun yam. However it's difficult to produce wool/spandex core-spun yam on woolen spinning system with the same modified device because the drafting device of the two systems is quite different. A new method is introduced to apply spandex on woolen spinning system in this paper. Core-spun yam produced in this way has good appearance and quality by comparing with normal yam. A series of experiments were carried out to study the influence of spandex drafting ratio and yam twist factor on tensile' properties and elasticity of core-spun yams. The results indicate that core-spun yam with spandex drawing ratio of 2.5 and twist factor of 13.63 has highest value of tenacity and breaking elongation.

• 대한설비공학회:학술대회논문집
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• 대한설비공학회 2008년도 하계학술발표대회 논문집
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• pp.1201-1206
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• 2008

Psychrometric chart displays graphically the thermophysical properties of moist air, so it is very conveniently used in air-conditioning and refrigeration. On general psychrometric chart, there are dry bulb temperature, web bulb temperature, absolute humidity ratio, relative humidity, specific enthalpy, specific volume, sensible heat factor, and enthalpy-humidity difference ratio. However, various state and process values besides aboves can be plotted on psychrometric chart. In this study, we developed the software drawing twenty kinds of lines, that is vapor pressure, mole fraction ratio of vapor, dew point temperature, degree of saturation, density, specific entropy, specific exergy, contact or bypass factor, uncomfort index, discomposition index, predicted mean vote index, predicted percent dissatisfied, and so on. We wish to this software is a help to design, analysis and education.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1998년도 제2회 박판성형심포지엄 논문집 박판성형기술의 현재와 미래
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• pp.121-130
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• 1998

In order to analyze the forming characteristics of laser welded tailored blanks, laser welded blanks of different thickness and strength combinations were prepared and tensile, stretching, stretch flanging and deep drawing tests were done. The tensile elongation perpendicular to the weld line, stretching and stretch flanging formability decreased with increasing the deformation restraining force (strength ${\times}$ thickness) ratio between two welded sheets. The tensile elongation along weld line reached a value above 90% of the single sheet's elongation. Stretch flanging formability was reduced to approximately 10% of the single sheet value when the deformation restraining force ratio between two welded sheets was increased to two. Weld line movement of deep drawing test specimens was also affected by the strength ratio of the combined sheets, the weld line location and forming conditions. In all forming modes of tailored blanks, excessive weld line movement resulted from strain concentrations at the weaker sheet and resulted in fracture of the weaker side.