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A Study on the Optimum Design of the Automotive Side Member to Maximize the Crash Energy Absorption Efficiency (충돌에너지 흡수효율 최대화를 위한 자동차 사이드 멤버 최적 설계에 관한 연구)

  • Lee, Jung Hwan;Jeong, Nak Tak;Suh, Myung Won
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.11
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    • pp.1179-1185
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    • 2013
  • In this study, the design optimization of the automotive side member is performed to maximize the crash energy absorption efficiency per unit weight. Design parameters which seriously influence on the frontal crash performance are selected through the sensitivity analysis using the Plackett-Burman design method. And also the design variables, which are determined from the sensitivity analysis, are optimized by two methods. One is conventional approximate optimization method which uses the statistical design of experiments (DOE) and response surface method (RSM). The other is a methodology derived from previous work by the authors, which is called sequential design of experiments (SDOE), to reduce a trial and error procedure and to find an appropriate condition for using micro-genetic algorithm. The proposed optimization technique shows that the automotive side member structure can be designed considering the frontal crash performance.

A Study on Optimal Spot-weld Layout Design of the Car Body Structure Using Topology Optimization (위상최적설계를 이용한 차체 점용접 배치 최적화 연구)

  • Kim, S.R.;Lee, C.W.;Kim, Mun-Yeong;Kim, C.M.;Yim, H.J.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2012.04a
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    • pp.361-366
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    • 2012
  • In this paper, we propose the efficient technique that reduces the number of spot-welds and increases the structural rigidity by using the topology optimization technique. Eigen value analysis is used to evaluate the rigidity of the optimized model. As a first step, the topology optimization is performed to find optimal spot-weld distributions. In this study, the design objective is to maximize the weighted frequencies. The volume fractions of the weld components are used as design constraints, and also the densities of each element in the individual design space are used as design variables. And then, to consider the possibility of spot-weld failure, the contribution rate analysis was performed by using the orthogonal array method of DOE. The spot-welds in the rear panel part are reinforced according to estimation results of the contribution rate analysis. Finally, we obtained optimized spot-weld layout model which has the reduced number of spot-welds and the improved dynamic stiffness.

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Effect of the Molding Conditions on Formability in Progressive Glass Molding Press (순차이송방식 GMP 공정에서 공정변수가 유리렌즈 성형성에 미치는 영향)

  • Jung, T.S.;Park, K.S.;Kim, D.S.
    • Transactions of Materials Processing
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    • v.18 no.8
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    • pp.633-639
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    • 2009
  • Remarkable progress had been made in both technology and production of optical elements including aspheric lens. In the past, precision optical glass lenses were produced through multiple processes such as grinding and polishing, but mass production of aspheric lenses requiring high accuracy and having complex profile was rather difficult. Against such a background, the high-precision optical GMP process was developed with an eye on mass production of precision optical glass pasts by molding press. This GMP process can produce with precision and good repeatability special form lenses such as for cameras, video cameras, aspheric lenses for optical items. In this study, Design Of Experiment(Taguchi method) was adopted to find a tendency of molding conditions that influence formability. Three main factors for molding conditions were selected based on pressure at pressing stage and temperature, pressure at cooling stage. Also, the DOE was carried out and the interference patterns were measured to evaluate the formability of GMP process. From the results, it was found that the cooling pressure is the most sensitive parameter for progressive GMP process.

Study on Optimization of Design Parameters for Offshore Mooring System using Sampling Method (샘플링 기법을 통한 계류 시스템 설계 변수 최적화 방안에 관한 연구)

  • Kang, Soo-Won;Lee, Seung-Jae
    • Journal of Ocean Engineering and Technology
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    • v.32 no.4
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    • pp.215-221
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    • 2018
  • In this study, the optimal design of a mooring system was carried out. Unlike almost all design methods, which are based on the deterministic method, this study focused on the probabilistic method. The probabilistic method, especially the design of experiment (DOE), could be a good way to cover some of the drawbacks of the deterministic approach. There various parameters for a mooring system, as widely known, including the weight, length, and stiffness of line. Scenarios for the mooring system parameters were produced using the Latin Hypercube Sampling method of the probabilistic approach. Next, a vessel-mooring system coupled analysis was performed in Orcaflex. A total of 50 scenarios were used in this study to optimize the initial design by means of a genetic algorithm. Finally, after determining the optimal process, a reliability analysis was performed to understand the system validity.

Preparation of Bipolar Plate for Fuel Cell Using CNT/Graphite Nano-Composite

  • Choi, Jong-Min;Kim, Tae-Jin;Hyun, Min-Soo;Peck, Dong-Hyun;Kim, Sang-Kyung;Lee, Byung-Rok;Park, Jong-Soo;Jung, Doo-Hwan
    • Carbon letters
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    • v.6 no.3
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    • pp.181-187
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    • 2005
  • Bipolar plates require some specific properties such as electrical conductivity, mechanical strength, chemical stability, and low permeability for the fuel cell application. This study investigated the effects of carbon nanotube (CNT) contents and process conditions of hot press molding on the electrical and physical properties using CNT 3~7 wt% added graphite nano-composites in the curing temperatures range of 140~$200^{\circ}C$ and pressure of 200~300 kg/$cm^2$. Bulk density, hardness and flexural strength increased with increasing CNT contents, curing pressure and temperature. With the 7 wt% CNT added noncomposite, the electrical resistance improved by 30% and the flexural strength increased by 25% as compared to that without CNT at the temperature of $160^{\circ}C$ and pressure of 300 kg/$cm^2$. These properties were close to the DOE reference criteria as bulk resistance of 13 $m{\Omega}cm$ and tensile strength of 515 kg/$cm^2$.

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A Study of Technology for Smart Grid (Smart Grid 구축을 위한 기술 연구)

  • Yang, Il-Kwon;Jung, Nam-Joon;Oh, Do-Eun;Cha, Seong-Tae;Lee, Sang-Ho
    • Proceedings of the KIEE Conference
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    • 2008.07a
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    • pp.1921-1922
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    • 2008
  • 전 세계적인 환경에 대한 요구를 충족시키기 위한 노력 및 정책에 따라 전력 에너지 산업 또한 커다란 변화의 요구에 부응하고 있다. 즉, 기존의 전력망에 IT를 접목하고 새로운 종류의 연료를 사용하는 전력원의 개발, 그리고 새로운 방법의 고객 참여 등을 통한 효율적인 에너지의 사용을 골자로 하는 정책들이 그것이다. 대표적인 정책은 바로 미국 의회가 지난 2007년 12월 '스마트그리드(Smart Grid)'라는 프로젝트를 법제화하여 지원방안을 연방법안으로 통과시킴으로서 주목을 받고 있는 'The Energy Independence and Security Act of 2007'이다. 법안은 2008년부터 2020년까지 스마트그리드에 대한 연구개발, 시범사업 등을 국가 정책사업으로 추진한다는 내용을 담고 있으며, 매칭 펀드 등 자금지원 내용도 포함하고 있다. 스마트그리드는 IT를 기존 전력기술에 적용해 송전, 배전망(파워그리드)을 지능형으로 만들자는 개념으로, 2003년 DOE(Development of Energy)가 발표한 2030년까지의 전력인프라 발전 계획인 '그리드2030(Grid2030)'의 실천 전략으로 볼 수도 있다. 이러한 미국의 정책 방향에 따라 각 주마다 다양한 스마트그리드 관련 기술들을 적용하고, 요소 기술들을 축적시키고 있다. 본 논문에서는 Xcel Energy가 미국 최초로 추진하는 'Smart Grid City' 내용을 토대로 관련 기술과 추진전략 등을 살펴보기로 한다.

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A Study on Interior Space Planning of Accommodation Barge for Offshore Plant (해양플랜트 거주용 부선 실내공간계획 연구)

  • Lee, Han-Seok;Kang, Young-Hun;Doe, Geun-Young
    • Korean Institute of Interior Design Journal
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    • v.20 no.4
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    • pp.201-210
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    • 2011
  • This study is on the space planning of accommodation area in accommodation barge, which is a kind of offshore plant supply vessel providing workers with exclusive accommodation facilities. Firstly, the space layout of accommodation area is analyzed using the general arrangement drawings of 10 actually-built accommodation barges currently in use. Secondary, the design guides and standards for living quarters of offshore plants issued from overseas classification societies such as ABS, NORSOK etc. are analyzed and based on the analysis design guidelines for accommodation area of accommodation barge are newly suggested. Thirdly, a model of accommodation area in accommodation barge is set up and space arrangements and movement lines for each deck of the accommodation area of the model are planned. Fourthly, cabins, dinning room and galley, recreation spaces, and sanitary spaces of the accommodation area of the model are planned. The results of this study may be summarized as follows. An accommodation barge has 'barge deck' for small scale work and material storage, and 'accommodation area' for the living and resting of workers. The accommodation area is made of workers accommodation sector, service sector, crew sector and business sector. The interior design guidelines for accommodation area of accommodation barge should be made soon by Korea Register of Shipping.

Structural analysis and optimization of large cooling tower subjected to wind loads based on the iteration of pressure

  • Li, Gang;Cao, Wen-Bin
    • Structural Engineering and Mechanics
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    • v.46 no.5
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    • pp.735-753
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    • 2013
  • The wind load is always the dominant load of cooling tower due to its large size, complex geometry and thin-wall structure. At present, when computing the wind-induced response of the large-scale cooling tower, the wind pressure distribution is obtained based on code regulations, wind tunnel test or computational fluid dynamic (CFD) analysis, and then is imposed on the tower structure. However, such method fails to consider the change of the wind load with the deformation of cooling tower, which may result in error of the wind load. In this paper, the analysis of the large cooling tower based on the iterative method for wind pressure is studied, in which the advantages of CFD and finite element method (FEM) are combined in order to improve the accuracy. The comparative study of the results obtained from the code regulations and iterative method is conducted. The results show that with the increase of the mean wind speed, the difference between the methods becomes bigger. On the other hand, based on the design of experiment (DOE), an approximate model is built for the optimal design of the large-scale cooling tower by a two-level optimization strategy, which makes use of code-based design method and the proposed iterative method. The results of the numerical example demonstrate the feasibility and efficiency of the proposed method.

Effect of a Telephone Monitoring on Self-management & Symptom Experiences in Patients With Heart Failure (전화모니터링이 심부전 환자의 증상경험과 자기관리 이행정도에 미치는 효과)

  • Song, Eun-Kyeung
    • Korean Journal of Adult Nursing
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    • v.17 no.1
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    • pp.56-67
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    • 2005
  • Purpose: The main purpose of this study was to examine the effectiveness of a standardized telephone monitoring intervention in addressing the symptom experience and improving self-management ability in patients with heart failure. Methods: A non-equivalent control group pre-post test design was used. There were 17 patients in the experimental group, and 16 in the control group. According to the protocol, patients in the experimental group received 15 to 30 minute-telephone monitoring four times, once a week for 4 weeks. Data were analyzed by ${\chi}^2$-test, Mann-Whitney U test. Results: 1) The experimental group showed a significant increase in compliance with self-management compared to the control group. 2) There was a significant decrease in degree for 3 symptoms(DOE, PND, & continuing fatigue) in the experimental group, after telephone monitoring. However, the experimental group did not show significant decrease in the degree of the total symptom experiences. Conclusions: The results of this study provide evidence that standardized telephone monitoring is effective in relieving symptom experience and improving self-management in patients with heart failure over the course of telephone monitoring.

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DESIGN OPTIMIZATION OF AN INDUSTRIAL 3/2 WAY PNEUMATIC VALVE CONSIDERING FLOW-STRUCTURE CHARACTERISTICS (3/2 WAY 공압밸브의 유동-구조적 특성을 고려한 최적설계)

  • Yang, S.M.;Baek, S.H.;Kim, T.W.;Jung, I.S.;Kang, S.
    • 한국전산유체공학회:학술대회논문집
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    • 2011.05a
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    • pp.605-607
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    • 2011
  • A Study on the flow-structure characteristics of a 3/2 way pneumatic valve is essential for optimizing the performance of ship engines. It is important for the valve to have desirable safety factor am reduced weight from the safety and economic point of view. In this study, we capture flow-structure characteristics of 3/2 way pneumatic valve. This is optimized based on the proper design criteria. The air at a pressure of 30 bar is the working fluid which is made to fill in the tack in short time. This time is defined as the filling time. The flow and structure analysis is performed for three cases under maximum stress and safety factor. In optimum design, considering the flow-structure characteristics, we model twenty seven cases by using DOE(design of experiments) method Here, analysis for each cases is performed and then metamodels are created We obtain optimized parameters and then analysis is repeated to compare with the initial model. Finally, the feasibility of the optimum design is verified.

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