• Title/Summary/Keyword: District Heating Pipe

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PRELIMINARY DESIGN AND ECONOMICS CONSIDERATION OF P-NEW-CITY DISTRICT HEATING MAIN PIPES AND PUMPIG STATION (Flowra를 이용한 P신도시 지역난방 주 배관망 및 펌프장 예비 설계 및 경제성 검토)

  • Kim, Jin-Kwon
    • 한국전산유체공학회:학술대회논문집
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    • 2010.05a
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    • pp.127-128
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    • 2010
  • As P-new-city is planned and constructed, district eating utilizing an existing near-by power plant's waste heat is considered as an economic and environment friendly way of providing heating to the new city. Many pipeline diameters and pumping station location and capacity were assumed, investigated and optimized, to satisfy the customers' heat demand considering common district heating pipe-network design and construction practice, and also and construction, pumping station land price and construction and the pumping energy cost during lifetime of DH systems.

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Dynamic modeling of the hydraulic-thermal behavior of the buried pipe network for district heating (지역난방용 지중매설 배관망 네트워크 열-유체 동적 거동 모델링)

  • Lee, Jeongbin;Yi, Jun Young;Kim, Lae-Hyun;Shin, Chee Burm
    • Journal of Energy Engineering
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    • v.21 no.2
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    • pp.144-151
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    • 2012
  • A district heating system produces thermal energy and supplies it to a large region. District heating systems can provide higher efficiencies and better pollution control than localized boilers. The heat generated by a district heating system is distributed to the customer via a network of insulated pipes. For the optimal operation of a district heating system, it is important to predict the distributions of pressure, flow rate and temperature of heating fluid within the network of pipes at various operating conditions. In this work, a mathematical modeling was performed to predict the dynamic hydraulic-thermal behaviors of heating fluid in the network of pipes for a district heating system. The mathematical model accounts for the conservations of mass, momentum and energy. In order to verify the validity of modeling, the modeling results were compared with the monitoring data of Gang-nam Branch of District Heating.

A Study on the Absorption of Thermal Stress on the Underground piping for the District heating (지역난방용 매설배관의 열응력 흡수에 관한 연구)

  • Kong Jae Hyang;Sin Byung Kug
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.1
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    • pp.81-88
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    • 2005
  • There have been many studies on generation equipment and plant piping, but there is no significant study result on the heat transportation pipe. As such, this study established basic theory on the compensated method among buried pipe for regional heating, and further obtained the following results by applying the conditions of AGFW and NCHPP respectively in calculation of friction and maximum installation distance for the buried pipe. Friction coefficient according to the types and physical properties of soil, friction and maximum installation distance were compared to set the application value of friction coefficient according to the location of works. Calculation formula of clay load to be applied for calculation of friction was introduced to the formula of AGFW and the formula of NCHPP that has been used in Nowon district since 1997 to determine the difference and applicability. $120^{\circ}C$ and $95^{\circ}C$ were applied in temperature difference for expansion volume to compare the arm length at the curve pipe so thai it can be reflected in the design in the future. Maximum installation distance according to thickness of pipe was compared to present the necessity of unified specification so that same kinds of pipe materials can be used for same kinds of works.

Experimental Study for the Reinforcement of District Heating Pipe (지역난방 열배관 강화를 위한 실증시험 연구)

  • Kim, Jaemin;Kim, Jooyong;Cho, Chongdu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.3
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    • pp.245-252
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    • 2016
  • In this study, an alternative bend design is proposed to overcome the aging problem in piping bends. In this design, the foam pad is not included. Finite element analysis was performed based on the total pipe diameter. From this analysis, the shape of the Shear Control Ring (SCR) was determined. Temperature, stress, and other data of the proposed reinforced pipe were acquired and analyzed after the test was performed. The value of the thermal stress for the reinforced steel pipe satisfied the required standard without the foam pad based on the manufacturing of the reinforced fitting and construction site of the test. The reinforcement provided a shear strength level for the foam pad that resulted in maximum shear stress less than stress based on the original foam pad applied at the pipe bend. Additionally, an increasing factor of safety effect for the reinforced fitting application was discovered.

Ice slurry transporting and branching characteristics for the district cooling (지역냉방을 위한 아이스슬러리 시스템의 수송 및 분기 특성)

  • Lee, Sang-Hoon;Yoo, Ho-Seon;Lee, Yoon-Pyo;Lee, Chang-Jun;Kwon, Hyeok-Min
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.662-667
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    • 2009
  • The research are performed to check the characteristics of the ice slurry transport system for the district cooling. The system are installed at the 1st floored building which is as large as the $1204\;m^2$ ($86\;m{\times}14\;m$), and the pumping power and branching characteristics are measured by transporting of the ice slurry. The ice slurry transporting pipe is as long as 200 m. For the same cooling load, the higher IPF is, the lower the transporting flow rate and the pumping power are. But when the IPF is higher than 15%, no less decrease of the pumping power does happen. For the branching characteristics, through the branch pipe where the flow resistance is higher, the higher IPF is measured. A little higher IPF is measured at the thermal expansion branch.

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The Stability Assessment of Backfill Materials and External Loads in Pre-Insulated District Heating Pipes (지역난방 열배관의 외부작용력 및 되메움재의 안정성 확보에 관한 연구)

  • Kim, Jin-Man;Choi, Bong-Hyuck;Ko, Hyun-Il
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.656-661
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    • 2009
  • In this study, theoretical analysis and evaluation tests were performed to assess the pipe stability against compaction equipments and vehicle loads when conventional construction criteria for pre-insulation heating pipes are applied and the alternative material, crushed sand, are used for backfills. The research outcomes shows that (1) the conventional code criteria for pre-insulated heating pipes is well established to support compaction equipments and vehicle loads, (2) the crushed sands as an alternative is usable as backfill materials for pre-insulated heating pipes based on the suitability evaluations of various types of pipes, and (3) the crushed sand agree well with the design consideration of pre-insulated heating pipes construction in the points of economical efficiency and construction criteria.

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Study on Local Buckling of District Heating Pipes Using Limit State Design (한계상태 설계법을 이용한 지역난방 열배관의 국부좌굴 연구)

  • Kim, Joo-Yong;Lee, Sang-Youn;Ko, Hyun-Il;Cho, Chong-Du
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.12
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    • pp.1829-1836
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    • 2010
  • The district heating system distributes the heat generated from a cogeneration plant to wider locations. In this process, the district heating pipe (DHP) is subjected to internal and external loadings. The internal loadings are generally caused by the operating conditions such as water temperature and internal pressure. Frictional interactions between the pipes and the soil contribute to the external loadings. Thus, investigation of the mechanisms of failure of DHPs will help to guarantee both mechanical stability and heating efficiency. In this study, we investigate the local buckling of DHPs using limit state design (LSD). Two methods are considered: the use of the limit state for the width-thickness ratio and the use of the limit state for the strain. The results are used to confirm that the DHP is stable under local buckling. Finally, we suggest a minimum preheating temperature for avoiding local buckling.

Shape Design of Bends in District Heating Pipe System by Taguchi Method (다구찌 방법을 이용한 지역난방시스템의 벤드형상 설계)

  • Choi, Moon-Deok;Kim, Joo-Yong;Ko, Hyun-Il;Cho, Chong-Du
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.3
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    • pp.307-313
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    • 2010
  • In this study, alternative designs for the bends used in district heating pipes are investigated. The district heating pipes, which are subjected to temperatures of 10 to $120^{\circ}C$ and a water pressure of $16\;kgf/cm^2$, have to withstand thermomechanical cyclic loads when in use. These pipes comprise three concentric tubes: a steel pipe (internal), polyurethane (PUR) insulator (middle), and a high-density polyethylene (HDPE) case (external). In addition, the bends in the district heating pipe system are covered with foam pads that cause aging. In this study, an alternative bend design that does not involve the use of a foam pad is proposed to overcome the aging problem in the bends. In the proposed design, "shear rings" are added to the surface of a bend, and its dimensions are determined by a combination of the statistical (Taguchi) method and FEM. The geometrical parameters such as thickness, height, and number of the rings significantly affect the design optimization, and hence, they affect the results of the FEM.

Failure Analysis on Localized Corrosion of Heat Transport Pipe in District Heating System (지역난방 열수송관 국부 부식 파손 분석)

  • Kim, You Sub;Chae, Hobyung;Kim, Woo Cheol;Jeong, Joon Cheol;Kim, Heesan;Kim, Jung-Gu;Lee, Soo Yeol
    • Corrosion Science and Technology
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    • v.19 no.3
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    • pp.122-130
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    • 2020
  • In this study, a corrosion failure analysis of a heat transport pipe was conducted, as the result of a pinhole leak. Interestingly, the corrosion damage occurred externally in the pipeline, resulting in severe thickness reduction near the seam line. Also, while a stable magnetite protective film formed on the inner surface, the manganese oxide formation occurred only on the outer surface. The interior and exterior of the pipe were composed of ferrite and pearlite. The large manganese sulfide and alumina inclusions were found near the seam line. In addition, the manganese sulfide inclusions resulted in grooving corrosion, which progressed in the seam line leading to the reduction in the thickness, followed by the exposure of the alumina in the matrix to the outer surface. To note, the corrosion was accelerated by pits generated from the boundaries separating the inclusions from the matrix, which resulted in pinhole leaks and water loss.

Failure Analysis of Stress Reliever in Heat-Transport Pipe of District Heating System

  • Cho, Jeongmin;Chae, Hobyung;Kim, Heesan;Kim, Jung-Gu;Kim, Woo Cheol;Lee, Soo Yeol
    • Corrosion Science and Technology
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    • v.21 no.4
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    • pp.243-249
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    • 2022
  • The objective of the present study was to perform failure analysis of double-layered bellow (expansion joint), a core part of stress reliever, used to relieve axial stresses induced by thermal expansion of heat-transport pipes in a district heating system. The bellow underwent tensile or compressive stresses due to its structure in terms of position. A leaked position sufferred a fatigue with a tensile component for decades. A cracked bellow contained a higher fraction of martensitic phase because of manufacturing and usage histories, which induced more brittleness on the component. Inclusions in the inner layer of the bellow acted as a site of stress concentration, from which cracks initiated and then propagated along the hoop direction from the inner surface of the inner layer under fatigue loading conditions. As the crack reached critical thickness, the crack propagated to the outer surface at a higher rate, resulting in leakage of the stress reliever.