• Title/Summary/Keyword: Distillation process

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Design of Gas Concentration Process with Thermally Coupled Distillation Column Using HYSYS Simulation (HYSYS를 이용한 열복합 증류식 가스 농축공정의 설계)

  • 이주영;김영한;황규석
    • Journal of Institute of Control, Robotics and Systems
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    • v.8 no.10
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    • pp.842-846
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    • 2002
  • Design of gas concentration process using a fully thermally coupled distillation is conducted with the commercial design software HYSYS. Detailed procedure of the design is explained, and the performance of the process is compared with that of a conventional system A structural design is exercised for the design convenience. The design outcome indicates that the procedure is simple and efficient. The structural information yielded from equilibrium distillation gives an easy formulation of distillation system which is the initial input required from the setup of the distillation system The performance of the new process indicates that an energy saving of 17.6 % is obtained compared with the conventional process while total number of trays maintains at the same.

A Simple Distillation Process Produce Fuel from Plastic Waste using Incorporate Heat Source

  • Thawichsri, Kosart;nilnont, Wanich
    • International journal of advanced smart convergence
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    • v.4 no.1
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    • pp.127-136
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    • 2015
  • This paper is a study of a simple distillation process. Its objective is to compare fuel production from plastic waste, its data collecting is from the factory and simple data calculated a suitable evaluation on the simple distillation plant built before calculation. The experiment with a simple distillation process is separated into three sections. The first section is a simple distillation process of distillation producing diesel using heat source by biomass. The second section is distillation process which produces fuel using heat source by burner. The third section uses heat source by burner incorporate with biomass. The experiment reveals that the result of the second section is the most efficient. In comparison with the experiments and the simple calculation, the result on the efficiency of work has error less than 5% and it is sufficient for the next experimental process. Thus, the study and design on a simple distillation process produces fuel from plastic waste has to concern mainly on design heat exchangers, flow rate and optimized temperature. Further study on this plant can be developed throughout the county due to its low cost and efficiency.

Application of Energy-Efficient Distillation System in Ethanol Process (에너지 절약형 증류시스템의 에탄올 제조공정에의 응용)

  • Lee, Moon Yong;Kim, Young Han
    • Korean Chemical Engineering Research
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    • v.46 no.5
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    • pp.892-897
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    • 2008
  • A new ethanol dehydration process utilizing a thermally coupled distillation column is proposed to reduce the energy requirement of the existing dehydration processes. An entrainer of benzene is used in the proposed system having the column profile similar to the equilibrium composition profile for the maximum distillation column efficiency, and the feed composition is arranged to close to the boundary of different distillation regions. It is found that the proposed distillation system gives some 18% of energy saving over the existing process. In addition, design guidelines are suggested for other azeotropic distillation process.

Exergy Analysis of Nitrogen Distillation Column in the Cryogenic Air Separation Process (심랭식공기분리공정에서 질소증류탑의 엑서지 해석)

  • 용평순;이성철
    • Progress in Superconductivity and Cryogenics
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    • v.4 no.1
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    • pp.145-150
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    • 2002
  • The distillation column is one of large energy consumable units in the cryogenic air separation process and the accurate energy analysis of this unit is necessary for choice of energy saving process. In this work, the energy method was adopted for energy analysis of a cryogenic nitrogen distillation column. In order to designing the energy saving distillation column, the exergy distribution of feed air, exergy efficiency and exergy loss for process condition was investigated and the optimal process condition to minimize the exergy loss was found. The result from this work can be used as a guideline for the choice of the process design conditions and efficiency improvement of cryogenic distillation column.

Design and control of extractive distillation for the separation of methyl acetate-methanol-water

  • Wang, Honghai;Ji, Pengyu;Cao, Huibin;Su, Weiyi;Li, Chunli
    • Korean Journal of Chemical Engineering
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    • v.35 no.12
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    • pp.2336-2347
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    • 2018
  • The azeotrope of methyl acetate methanol and water was isolated using extractive distillation with water as entrainer. The pressure-swing extractive distillation (PSED) process and vapor side-stream distillation column (VSDC) with the rectifier process were designed to separate the methyl acetate, methanol and water mixture. It was revealed that the VSDC with the rectifier process had a reduction in energy consumption than the PSED process. Four control schemes of the two process were investigated: Double temperature control scheme (CS1), $Q_R/F$ feedforward control of reboiler duty scheme for PESD (CS2), $Q_R/F$ feedback control scheme for VSDC (CS3), the feedback control scheme of sensitive plate temperature of side-drawing distillation column to dominate the compressor shaft speed (CS4). Feed flow and composition disturbance were used to evaluate the dynamic performance. As a result, CS4 is a preferable choice for separation of methyl acetate-methanol-water mixture. A control scheme combining the operating parameters of dynamic equipment with the control indicators of static equipment was proposed in this paper. It means using the sensitive plate temperature of side-drawing column to control the compressor shaft speed. This is a new control scheme for extractive distillation.

A Study on the Pressure-Swing Distillation of Ethanol-n-Heptane Azeotrope (에탄올-n-헵탄 공비 혼합물의 분리를 위한 압력변환 증류공정 연구)

  • Noh, Sang Gyun
    • Clean Technology
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    • v.21 no.4
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    • pp.217-223
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    • 2015
  • In the present study, modelling and optimization of ethanol-n-heptane separation process were performed using pressure-swing distillation. The pressure-swing distillation process optimization was performed to obtain high purity ethanol and high purity n-heptane into a low-high pressure columns configuration and a high-low pressure columns configuration. The results of pressure-swing distillation process simulation and optimization using high-low pressure column configuration showed a reduced total reboiler heat duty at 5.8% which confirmed a more economical energy consumption.

Optimal Operation Strategy and Production Planning of Sequential Multi-purpose Batch Plants with Batch Distillation Process (회분식 공정과 회분식 증류공정을 복합한 순차적 다목적 공정의 최적 운용전략 및 생산일정계획)

  • Ha, Jin-Kuk;Lee, Euy-Soo
    • Journal of Institute of Control, Robotics and Systems
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    • v.12 no.12
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    • pp.1163-1168
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    • 2006
  • Manufacturing technology for the production of high value-added fine chemical products is emphasized and getting more attention as the diversified interests of customers and the demand of high quality products are getting bigger and bigger everyday. Thus, the development of advanced batch processes, which is the preferred and most appropriate way of producing these types of products, and the related technologies are becoming more important. Therefore, high-precision batch distillation is one of the important elements in the successful manufacturing of fine chemicals, and the importance of the process operation strategy with quality assurance cannot be overemphasized. Accordingly, proposing a process structure explanation and operation strategy of such processes including batch processes and batch distillation would be of great value. We investigate optimal operation strategy and production planning of multi-purpose plants consisting of batch processes and batch distillation for the manufacturing of fine chemical products. For the short-term scheduling of a sequential multi-purpose batch plant consisting of batch distillation under MPC and UIS policy, we proposed a MILP model based on a priori time slot allocation. Also, we consider that the waste product of being produced on batch distillation is recycled to the batch distillation unit for the saving of raw materials. The developed methodology will be especially useful for the design and optimal operations of multi-purpose and multiproduct plants that is suitable for fine chemical production.

A study on development of a reduced-order distillation model and identification using nonlinear filtering techniques (증류공정의 차수감소모델 개발 및 비선형휠터기법을 이용한 모델인식에 관한 연구)

  • 김홍식;이광순
    • 제어로봇시스템학회:학술대회논문집
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    • 1989.10a
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    • pp.367-371
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    • 1989
  • A linear form of reduced-order distillation model is proposed, which contains the physical properties of distillation process and can be used in real time applications. The proposed model is linear in terms of liquid mole fraction and contains some tuning parameters. To verify the applicability of the proposed model, the model identification using nonlinear filtering techniques was applied. As a result, it was found that this model represented the simulated distillation process very closely as the parameters were converged.

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A Computer Simulation Study on the Separation Process for Electronic Grade, Highly Pure Carbon Dioxide through a Cryogenic Distillation (심냉 증류를 통한 전자급 고순도 이산화탄소의 분리 공정에 대한 전산 모사 연구)

  • ILSU PARK;HUNGMAN MOON;JUNGHO CHO
    • Transactions of the Korean hydrogen and new energy society
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    • v.34 no.1
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    • pp.83-89
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    • 2023
  • In this study, a computer simulation work has been performed for the separation of electronic grade highly pure carbon dioxide more than 7 N purity through a cryogenic distillation process. For the cold utility as a cooling medium for a condenser of the cryogenic distillation column, propylene was utilized as a refrigerant in the vapor-recompression refrigeration cycle. Through this work, it was concluded that the cryogenic distillation column with two stage compression and refrigeration cycle were essential to obtain a highly-pure liquefied CO2.

A Study on the Simulation of Toluene Recovery Process using Sulfolane as a Solvent (Sulfolane 용매를 이용한 톨루엔 회수공정의 모사에 관한 연구)

  • Cho, Jungho
    • Korean Chemical Engineering Research
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    • v.44 no.2
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    • pp.129-135
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    • 2006
  • In this study, computer modeling and simulation works were performed to obtain nearly pure toluene product from toluene containing non-aromatic compounds using sulfolane as a solvent through an extractive distillation process. NRTL liquid activity coefficient model was adopted for phase equilibrium calculations and Aspen Plus release 12.1, a commercial process simulator, was used to simulate the extractive distillation process. In this study, it was concluded that the toluene product with a purity of 99.8 percent by weight and a recovery of 99.65 percent was obtained through an extractive distillation process.