• 제어로봇시스템학회:학술대회논문집
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• 1993.10b
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• pp.302-306
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• 1993

In this study, a new model for flexible disk grinding process will be proposed. A grinding mechanism with a grinding disk attached to the rubber platen has been introduced. Since the spinning axis is fixed and only the disk is deflected with respect to this axis, earlier model is not adequate to represent this proces. A new dynamic process model includes an assumption that the disk is deflected locally around the middle of its radial span between the spinning axis and the disk tip instead of several continuous deflection points along the radial span of the disk. Detailed kinematic analysis is proposed as for the removed portion during the process. Cutting force comonent and depth of cut profile trend is compared with the measured result.

• Journal of Mechanical Science and Technology
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• v.14 no.10
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• pp.1114-1121
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• 2000

A flexible disk grinding process model was developed based on the dynamic relationship proposed by Kurfess and the influence of the major system parameters which potentially affect the grinding process was studied. Due to the process complexities, several new parameters were assumed to be kinematically dependent on the geometric layouts of the process. Different process stages had been defined depending on the kinematic relationships between the grinding disk and workpiece. A trend of depth of cut was simulated using the proposed model and compared with the empirically measured data in two dimensions. Due to a poor prediction capability of the first model, a modified model was proposed and a better performance has been proved to reveal a closer description of processed surface quality. Also a deflection length has been verified using a different analytical approach.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.9 no.1
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• pp.81-87
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• 2000

A variable cutting speed control model was developed to be implemented for the flexible disk grinding process Control algorithm was based on the error referred by the discrepancy between current disk angle and intended one that are pro-posed to produce desired resulting depth of cut. Controller was implemented in two different aspect One was to initiate the control law from the beginning while the other was to activate as soon as the disk start to produce ground surface i.e. The beginning of the between edges stage. Several performance analysis were conducted comparing various process parameters such as cutting force disk angle depth of cut and disk speed with respect to process transition time Tentative results revealed that controller implemented from the earlier stages of the process showed better performance than the other revealed that controller implemented from the earlier stages of the process showed better performance that the other.

• Journal of Korean Institute of Industrial Engineers
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• v.26 no.4
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• pp.376-383
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• 2000

A flexible disk grinding process model has been implemented with varying disk orientation with respect to workpiece surface along with variable feed rate. Before implementing arbitrary disk orientation and translation, disk angle and feed rate variation have been implemented. The disk angle was changed with constant angular velocity only in the entrance stage. The effect of the variable feed rate was added to the geometric schematic. The feed rate was changed either from the entrance stage or from the between edges stage and process performance was evaluated. Effect of changing both angle end feed rate has been also analyzed. Disk trend showing actual disk deflection has also been visualized.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2003.10a
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• pp.374-378
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• 2003

From linear motor feed system model, two axis control rules have been applied. As an application process, a flexible disk grinding system process has been also introduced that utilized varying disk orientation with respect to workpiece along with the applied feed speed. A known process model methodologies has been used to fomulate processed surface profiles. Various process conditions including cutting speed, maximum feed speed and orientation angles could applied to observe process results sensitivities. Even though continuous and constant feed speed has been applied to the process, the results from the trapezoidal input velocity profiles would be observed and compared.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2000.04a
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• pp.507-512
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• 2000

Due to increasing demand toward improving product quality, various methodologies have been introduced. A brush type grinding tool is one of the most frequently used one to facilitate required process. In order to produce consistent burr shape, various machining conditions have been combined applied to disk grinding process. It has been observed that the burr dimension(shape and width) depends on the inclination angle between grinding disk and workpiece. Drastic increase of tool Wear has been also observed along the inclination angle variation. Various burr shapes have been captured and analyzed using image processing technique.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2004.10a
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• pp.309-314
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• 2004

A flexible disk grinding system process has been introduced that utilized varying disk orientation with respect to workpiece along with the applied feed speed. Various process conditions including cutting speed, maximum feed speed and orientation angles could applied to observe process outcomes. Even though continuous and constant feed speed has been applied to the process, the results from the trapezoidal input velocity profiles would be observed and compared. Based on the control strategies including neural network methodologies, several output results were compared to find the optimum process condition. Two axis control results were displayed showing better performance with higher trajectory error for larger training epoch.

• Journal of the Korean Society for Precision Engineering
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• v.17 no.2
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• pp.161-168
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• 2000

In this paper, machining characteristics of glass for HDD media are researched. Nowadays HDD media are used globally as a data storage device. In generally, it is machined by the lapping. But the lapping process time is long and the productivity is low. In this reason, 1 examined the possibility of ELID grinding of glass fur HDD media. If the machining process of HDD media can be changed to ELID grinding, a product cost will be largely saved. The machines used in this experiment were a special rotary type grinder and a normal rotary grinder. The one has an air bearing spindle, the other has not. Experimental results show the possibility of highly efficient grinding and mirror surface can be achieved by the ELID grinding.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.18 no.6
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• pp.681-689
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• 2009

Disk grinding was often applied to deburring process in order to enhance the final product quality. Inherent chamfering capability of the flexible disk grinding process in the early stage was analyzed with respect to various process parameters including workpiece length, wheel speed, depth of cut and feed. Initial chamfered edge defined as arc zone was characterized with local radius of curvature. Averaged radius and arc zone ratio was well evaluated using neural network system. Additional neural network analysis adding workpiece length showed enhance performance in predicting arc zone ratio and curvature radius with reduced error rate. A process condition design parameter was estimated using remaining input and output parameters with the prediction error rate lower than 2.0% depending on the relevant input parameter combination and neural network structure composition.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2001.04a
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• pp.115-118
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• 2001

An image processing method was applied to characterize a shape of the flexible grinding disk. A disk surface image was taken by CCD camera. Depth of cut was changed to be 2 and 4mm. Circles marked on the disk were captured to extract the key features of the deflection. Notable correlation has been observed between the intervals and the process conditions. Same methodology has been applied to check the symmetry of the human face. Tentative results revealed that symmetry could be checked using the filtered face image.