• 제어로봇시스템학회:학술대회논문집
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• 1993.10b
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• pp.302-306
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• 1993

In this study, a new model for flexible disk grinding process will be proposed. A grinding mechanism with a grinding disk attached to the rubber platen has been introduced. Since the spinning axis is fixed and only the disk is deflected with respect to this axis, earlier model is not adequate to represent this proces. A new dynamic process model includes an assumption that the disk is deflected locally around the middle of its radial span between the spinning axis and the disk tip instead of several continuous deflection points along the radial span of the disk. Detailed kinematic analysis is proposed as for the removed portion during the process. Cutting force comonent and depth of cut profile trend is compared with the measured result.

• Journal of Mechanical Science and Technology
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• v.14 no.10
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• pp.1114-1121
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• 2000

A flexible disk grinding process model was developed based on the dynamic relationship proposed by Kurfess and the influence of the major system parameters which potentially affect the grinding process was studied. Due to the process complexities, several new parameters were assumed to be kinematically dependent on the geometric layouts of the process. Different process stages had been defined depending on the kinematic relationships between the grinding disk and workpiece. A trend of depth of cut was simulated using the proposed model and compared with the empirically measured data in two dimensions. Due to a poor prediction capability of the first model, a modified model was proposed and a better performance has been proved to reveal a closer description of processed surface quality. Also a deflection length has been verified using a different analytical approach.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.9 no.1
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• pp.81-87
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• 2000

A variable cutting speed control model was developed to be implemented for the flexible disk grinding process Control algorithm was based on the error referred by the discrepancy between current disk angle and intended one that are pro-posed to produce desired resulting depth of cut. Controller was implemented in two different aspect One was to initiate the control law from the beginning while the other was to activate as soon as the disk start to produce ground surface i.e. The beginning of the between edges stage. Several performance analysis were conducted comparing various process parameters such as cutting force disk angle depth of cut and disk speed with respect to process transition time Tentative results revealed that controller implemented from the earlier stages of the process showed better performance than the other revealed that controller implemented from the earlier stages of the process showed better performance that the other.

• Journal of Korean Institute of Industrial Engineers
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• v.26 no.4
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• pp.376-383
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• 2000

A flexible disk grinding process model has been implemented with varying disk orientation with respect to workpiece surface along with variable feed rate. Before implementing arbitrary disk orientation and translation, disk angle and feed rate variation have been implemented. The disk angle was changed with constant angular velocity only in the entrance stage. The effect of the variable feed rate was added to the geometric schematic. The feed rate was changed either from the entrance stage or from the between edges stage and process performance was evaluated. Effect of changing both angle end feed rate has been also analyzed. Disk trend showing actual disk deflection has also been visualized.

• Journal of the Korean Society for Precision Engineering
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• v.17 no.2
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• pp.161-168
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• 2000

In this paper, machining characteristics of glass for HDD media are researched. Nowadays HDD media are used globally as a data storage device. In generally, it is machined by the lapping. But the lapping process time is long and the productivity is low. In this reason, 1 examined the possibility of ELID grinding of glass fur HDD media. If the machining process of HDD media can be changed to ELID grinding, a product cost will be largely saved. The machines used in this experiment were a special rotary type grinder and a normal rotary grinder. The one has an air bearing spindle, the other has not. Experimental results show the possibility of highly efficient grinding and mirror surface can be achieved by the ELID grinding.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2004.04a
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• pp.3-8
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• 2004

When most manufacturing company produce grinding product operators decide grinding condition by experience and subjective judgment. The study on grinding manufacture have been developed to get the grinding condition with the same result when non-experienced or experienced worker work. The objective of this study is to develope the grinding condition and predict the result of grinding by neural network. Several discussions were made in following areas as; getting MRR with image processing, the architecture optimization of neural network with experiment design, analysis of the input neurons using sensitivity approach. The results showed that the developed approach was the best method in predicting grinding condition with respect to surface finish quality.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2000.04a
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• pp.507-512
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• 2000

Due to increasing demand toward improving product quality, various methodologies have been introduced. A brush type grinding tool is one of the most frequently used one to facilitate required process. In order to produce consistent burr shape, various machining conditions have been combined applied to disk grinding process. It has been observed that the burr dimension(shape and width) depends on the inclination angle between grinding disk and workpiece. Drastic increase of tool Wear has been also observed along the inclination angle variation. Various burr shapes have been captured and analyzed using image processing technique.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2001.04a
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• pp.115-118
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• 2001

An image processing method was applied to characterize a shape of the flexible grinding disk. A disk surface image was taken by CCD camera. Depth of cut was changed to be 2 and 4mm. Circles marked on the disk were captured to extract the key features of the deflection. Notable correlation has been observed between the intervals and the process conditions. Same methodology has been applied to check the symmetry of the human face. Tentative results revealed that symmetry could be checked using the filtered face image.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2000.10a
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• pp.314-319
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• 2000

The working surface of a flexible grinding disk was characterized by means of an image processing, in which a picture of a disk surface was taken by the CCD camera and analyzed with the personal computer. As process conditions, depth of cut was changed to be 2 and 4 mm. From the captured image circles marked on the disk was regenerated using the edges detected with scale space filtering. In order to correlate the level of deformation to the distortion of the circles, intervals between each circle have been analyzed. Notable correlation has been observed between the intervals and the process conditions.

• Proceedings of the Korean Powder Metallurgy Institute Conference
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• 2006.09b
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• pp.877-878
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• 2006

The sintered parts are mainly used for automobile industry, and a part of air conditioners. In automobile industry, the application range of sintered parts is very broad and use for a driving and a lubricating system. And air conditioner uses them for compressor. Grinding of compressor and pump parts is very difficult these days, because these parts use High hardness materials and require high precision grinding. Tool life has to be extended to decrease production cost. We analyzed processing mechanism and developed new grinding wheels for Double Disk Grinding. And, we introduce new truing technology that improved tool-life and precision.