• 제목/요약/키워드: Disk Brake System

검색결과 105건 처리시간 0.032초

항공기 제동장치의 마찰.마멸 특성 및 신뢰도 예측 (Friction and Wear Characteristics and Reliability Estimation of Aircraft Brake System)

  • 장동관;김대은
    • 한국정밀공학회지
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    • 제20권11호
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    • pp.127-133
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    • 2003
  • Pin-on-disk and hardness tests using mechanical components of M-20J aircraft braking system were performed to identify the friction and wear characteristics. The intention of this work was also to analyze a 5-year term maintenance record of an M-20J aircraft. used for flight training at Hankook Aviation University, and to determine the reliability of the brake system of an M-20J aircraft. The mean wear coefficients of the lining sliding against the brake disk were compared between the test and reliability estimation to obtain a predictive wear model.

외부 공기속도 변화에 따른 소결마찰재와 디스크간 마찰특성 (Influence of External Air Velocity for Tribological Characteristics between Sintered Friction Material and Disk)

  • 김영규;김상호;권석진;정수영;이희성
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2011년도 정기총회 및 추계학술대회 논문집
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    • pp.975-985
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    • 2011
  • Cu-Matrix sintered brake pads and low alloyed heat resistance steel are most applied to basic brake system for high energy moving machine. In this research, we analyzed tribological characteristics for influence of air velocity between disk and pad. At low brake pressure with air flow, friction stability was decreased due to no formation of tribofilm at disk surface. But there are no significant change of friction coefficient at all test conditions. Wear rate of friction materials were decreased with increasing of air flow velocity. In result, air flow velocity influenced friction stability, wear rate of friction materials and disk but not friction coefficient.

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비접촉 방법에 의한 고속철도 디스크 브레이크에서의 온도측정에 관한 연구 (A Study on the Temperature Measurement at the Disk Brake of a High-Speed Rail Transit by the Non-Contact Method)

  • 이광재;전필수;유재석;이종화;최강윤;김석원
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2002년도 추계학술대회 논문집(II)
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    • pp.820-825
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    • 2002
  • As the speed of rail transit is higher, it is very important to secure the safety and confidence of the braking device and in the point of view, by means of the rise of the temperature from the friction between the disk and pad which are the actual part of a braking system, the damage of brake disk is the main cause to lose the safety of braking device. Therefore, in this study, to predict the danger of a disk brake and to know its max. temperature in the train service the module of a temperature measurement by the non-contact method was developed.

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고유진동수를 고려한 디스크 브레이크의 최적설계 (Optimal Design of a Disk-Brake Considering the Eigen-Frequency)

  • 유정훈;한상훈
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2003년도 추계학술대회논문집
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    • pp.655-659
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    • 2003
  • In this study, an improved topology design methodology that is combined with genetic algorithm, response surface method is provided to overcome the limitations of the ordinary topology optimization methods on the complex non-linear problem. the method is applied to a disc brake system for reducing an automobile brake noise. The low frequency that may induces the brake noise under the unstable mode is increased by obtaining the optimal topology. The result is verified by the analysis of variance and confirmed that the estimators for the approximation equations are highly reliable

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브레이크 저더 개선을 위한 시스템 모드분석 및 민감도해석 (System Mode and Sensitivity Analysis for Brake Judder Reduction)

  • 황인진;박경진
    • 한국자동차공학회논문집
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    • 제13권6호
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    • pp.142-153
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    • 2005
  • The brake judder is a phenomenon that the steering wheel is abnormally vibrating when the car is braked at a high speed. It is classified by the cold and the hot judder. The former is generated due to the initial uneven disk surface and the latter is resulted from the uneven heat spots on disc surface by repeatedly braking. There are two ways to reduce the judder. One is to control vibration by modification of the disk shapes and pad ingredients. The other is to improve modal characteristics of the suspension system. The latter approach is used in this research. In this paper, the real vehicle test and computer simulation are considered to systematically understand the judder phenomenon of the vehicle. The Macpherson strut suspension is employed. Especially, the judder sensitivity is calculated based on design sensitivity analysis. A bush stiffness was reworked and braking test was done to verify the sensitivity result. The judder reduction by the mode control was verified.

저소음 브레이크 설계를 위한 스퀼 소음 해석기법 연구 (A Study on the Analysis of Squeal Noise for Brake Design)

  • 김찬중;이동원;이봉현;나병철;김현철;권성진
    • 한국소음진동공학회논문집
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    • 제16권8호
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    • pp.830-839
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    • 2006
  • The phenomenon of squeal noise in the disk brake system has been, and still is, a. problem for the automotive industry. Extensive research has been carried out in an attempt to understand the mechanism that causes squeal noise and In developing design procedures to reduce squeal noise to make vehicles more comfortable. In this paper, the study on the analysis of squeal noise is performed by using computer aided engineering to design the anti-squeal noise disk brake system. The first part describes the chassis dynamometer and the testing procedure, and second part explains the finite element model and the complex eigenvalue analysis. Finally, it is shown that the proposed squeal noise analysis could be useful to investigate the design parameters that affect the squeal noise characteristics.

고속 전철에서 디스크 패드의 열응력 특성에 관한 연구 (Thermal Stress Characteristics of a Disk Pad in High-Speed Trains)

  • 김청균;조승현
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1997년도 제26회 추계학술대회
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    • pp.245-255
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    • 1997
  • The thermal characteristics of a disk such as temperature distribution, thermal behaviours and thermal stress during a braking operation has been analyzed for a high-speed train using the finite element method. The maximum stress for a pad loaded against a disk was occurred at the trailing and leading edges of the disk pad at the underlayer-backplate interface. The FEM results indictate that the thermal characterisics of the spot type pad shows good performance compared with those of the flat type pad. Thus, the spot type pad in brake system may be recommended for the high-speed train system.

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디스크 경도에 따른 소결마찰재와 내열강 디스크의 마찰·마모 특성 (Study of the Tribological Characteristics Based on the Hardness of the Brake Disk between the Sintered Metallic Friction Material and the Heat-resisting Steel Disks)

  • 나선주;박형철;김상호
    • Tribology and Lubricants
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    • 제31권2호
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    • pp.42-49
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    • 2015
  • Because of the growing need for high-speed transport options such as trains and aircraft, there is increasing demand for technology related to high-speed trains. Among them, braking systems are important in high-speed trains in terms of reliability. Especially, the disk brake system, in use in most high-speed trains, transforms kinetic energy into thermal energy and noise. Therefore, the material properties of both the friction materials and disks are expected to influence the tribological characteristics. In this paper, the tribological characteristics depend on the hardness of the brake disks between the Cu-based sintered metallic friction material and the heat-treated heat-resisting steel disks. A lab-scale dynamometer used to perform braking tests at a variety of braking speeds using dry conditions. The test results revealed that the hardness of the disks affects the friction coefficients, friction stabilities, and wear rates. Thus, the brake system using the heat-resisting steel disk requires proper heat-treatment. These differences are considered to be caused by the change in tribological mechanisms and the generation of an oxide layer on the friction surfaces. The oxide layers on the friction surfaces are confirmed to Fe2O3 by x-ray diffraction (XRD) and scanning electron microscope-energy dispersive spectroscopy (SEM-EDS) analysis.

자동차 브레이크 제동시 디스크의 열적거동 및 응력 특성에 관한 연구 (A Study on Thermal Behavior and Stress Characteristics of Discs under Braking Conditions for Automobiles)

  • 백일현
    • Tribology and Lubricants
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    • 제28권5호
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    • pp.246-251
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    • 2012
  • Disc brakes and brake linings are part of the braking system in automobiles; this system works due to the braking power between the disc and pad. Vehicle braking systems have complex environments due to the geometry of the disk and pad, the material properties, the braking conditions, etc. Braking energy is converted into thermal energy during the braking process, due to the frictional heat between the disc brake and pad. This heat is changed to a heat flux, which affects the thermal stress of the disc. The purpose of this study was to use the fluid dynamics software ANSYS CFX to investigate the inner flow characteristics of the air and the heat transfer of the disc, and to analyze the effects on the thermal stress of the disc brake.

영구자석을 이용한 회전형 MR 브레이크의 설계 (Design of MR rotary brake with permanent magnet)

  • 윤동원;박중호;함영복
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.1416-1421
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    • 2007
  • In this paper, a novel MR brake with permanent magnet is developed. This system consists of rotary disk, permanent magnet, spring and MR fluid. Permanent magnets are attached to the rotary disk and moves in the direction of radius. The magnets are linked to rotor axis by spring. As rotation speed increases, the magnets move outward from the center of the system by centrifugal force in the MR fluid. A proper design of stator or case makes the system have unique torque characteristics. To show the performance of the system, the research is performed by following procedure. First, the electromagnetic characteristic of the system is analyzed using FEM and commercial code, Maxwell is used for this analysis. Then, torque is calculated using the result of the electromagnetic analysis to validate the performance of the system.

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