• Title/Summary/Keyword: Disassemblability

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Design Principle for Disassemblability of Products (제품의 분리용이성을 위한 설계원칙)

  • Mok, Hak-Soo;Han, Chang-Hyo;Jeon, Chang-Su;Song, Min-Jun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.6
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    • pp.48-57
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    • 2008
  • This paper shows the procedure to decide an optimal design principle for improving the disassemblability with considering of disassembly conditions. On the bssis of the disassembly mechanism of products and the structure of parts and subassembly, the disassemblability is classified into four categories: graspability, accessibility, transmission of disassembly power and handling. The weighting values of the influential factors are calculated by the method of AHP(Analytic Hierarchy Process). The disassemblability is evaluated quantitatively. We established some score tables for the evaluation. Using these score tables, several principles for higher disassemblability in accordance with work conditions can be decided. An optimal design principle can be found by the comparison with the total scores of some disassembly conditions.

On the generation of robotic assembly sequences using disassemblability based on separable direction (분해도를 이용한 조립순서 추론에 관한 연구)

  • 신철균;조형석
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10a
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    • pp.507-512
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    • 1992
  • This paper presents a method for the automatic generation of assembly sequences based on the recursive extraction of a preferred part along with the verification of its disassemblability. To verify the disassemblability of the part we inference the geometric precedence constraints using a method of extracting separable directions for the part and determine the disassemblability cost by the separability and stability cost. The proosed method provides a local optimal solution of finding a cost effective assembly plan, and the feasibility of calculating robot motion programs by evaluating separable directions in flexible manufacturing application. A case study is given to illustrate the concepts and procedure of the proposed scheme.

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Line Balanced Assembly Sequence Generation Based on a Verification of Disassemblability and Work Time (분해도 및 작업시간 산정을 통한 균형잡힌 조립공정계획에 관한 연구)

  • Shin, Chul-Kyun
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.7 s.196
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    • pp.39-48
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    • 2007
  • This paper presents a method of a line balanced assembly sequence generation based on the verification of a disassemblability and a work time. To derive the disassemblability for a part to be disassembled, first we inference collision free assembly directions by extracting separable directions fur the part. And we determine the disassemblability defined by the separability and stability cost. The separability cost represents a facility of the part disassembly operation, and the stability cost which represents a degree of the stability for the base assembly motion. Based upon the results, we propose a new approach of evaluating work time using neural networks. The proposed assembly sequence generation provides an effective means of solving the line balancing problem and gives a design guidance of planning assembly lay-out in flexible manufacturing application. Example study is given to illustrate the concepts and procedure of the proposed schemes.

Assemblability and disassemblability of mechanical parts in automobile (자동차 부품의 조립 용이성과 분리 용이성)

  • Mok, Hak-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.1
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    • pp.23-32
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    • 1997
  • In this paper, systematic approach is studied about assemblability and disassemblability of parts in order to reduce the assembly cost, and to disassemble products easily which is possible to recycle the parts. For this purpose, we selected one subassembly, and analysed assembly and disassembly process. From this result, we found the weakpoints of assembly and disassembly process, and then, the influencing parameters of assemblability and disassemblability are defined. On the basis of the analysis of these parameters we grasped the interrelation between assemblability and disassemblability. And, guidelines for assemblability and disassemblability are developed. Finally design alternatives are evaluated quantitatively in the aspects of assembly and disassembly by using the guidelines which developed in this research.

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Development of the Disassemblability Evaluation Methods of the Products for Remanufacturing (재제조를 위한 제품의 분해성 평가방법의 개발)

  • Yi, Hwa-Cho;Chang, Yoon-Sang
    • Clean Technology
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    • v.13 no.2
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    • pp.134-142
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    • 2007
  • In this study, two methods to evaluate the disassemblability of the parts are proposed, which are constructed from the concepts of ease-of-disassembly and disassembly time. A method to evaluate the disassemblability of the products is consequently developed using the concept of minimum parts. The methods are applied to evaluate the disassemblability of computer cases. The results show the conclusions that the new model has less disassemblability than the old one. These methods are expected to be used for the evaluation of the possibility of remanufacturing and recycling of a part.

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Disassemblability Evaluation for the Products Using and Ease-of-Disassembly Design Method (분해용이 설계기법을 이용한 제품의 분해성 평가)

  • Joo, Hae-Ho;Lee, Hwa-Cho;Cho, Kwang-Ik
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.8
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    • pp.88-99
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    • 1999
  • In this paper, a disassemblability evaluation has been investigated quantitatively by using an ease-of-disassembly design method. Four categories such as recognizability, approachability, separability, and treatability have been analyzed in details. A simulation software for estimating the ease-of-disassembly design method has been developed and applied to door trim and spin basket respectively as an example.

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Development of evaluation methodology to improve the disassemblability of automobile parts (자동차 부품의 분리용이성 향상을 위한 평가 방법의 개발)

  • Mok Hak Soo;Moon Kwang Sup;Sung Jae Hyun
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2002.05a
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    • pp.608-615
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    • 2002
  • In recent years, Pressure to recycle has stemmed from environmental and economic reasons. This paper examines a new methodology that can estimate the disassemblability considering the recycling. Easy of disassembly estimation method outlined here is shown to provide one of several needed metrics for use during product design. This study suggests five main determining factors-fixing, grasping, access, disassembly and handling-as the five determining factors and determined to evaluate disassemblability. The evaluation based on disassemblability is demonstrated on an automobile parts example.

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Automatic Work Time Evaluation Based on a Verification of Disassemblability and Assembly Configuration (분해도 및 조립형상 정보를 이용한 작업시간 산정에 관한 연구)

  • Shin, Chul Kyun
    • Journal of Korean Institute of Industrial Engineers
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    • v.33 no.3
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    • pp.355-363
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    • 2007
  • This paper presents a method of an automatic work time evaluation based on the verification of a disassemblability and assembly configuration. Even though a work time evaluation is an important field of concern for planning assembly lay-out, there are some limitations using cumbersome user query or approximated work time data without considering assembly condition. To overcome such restriction, this paper presents a method to mathematically verify assembly conditions based on the disassemblability, which is defined by the separability and stability cost. The separability cost represents a facility of the part disassembly operation, and the stability cost which represents a degree of the stability for the base assembly motion. Based upon the results, we propose a new approach of evaluating work time using neural networks. The proposed method provides an effective means of solving the work time evaluation problem and gives a design guidance of planning assembly lay-out in flexible manufacturing application. Example study is given to illustrate the concepts and procedure of the proposed schemes.

Development of Integrated System for DfD (Design for Disassembly) of Automobile in Design Phase (설계단계 적용을 위한 차량의 해체용이설계(DfD: Design for Disassembly) 통합시스템 개발)

  • Cho, Jong-Rae;Kwon, Jae-Soo;Hong, Byeong-Kwon;Hong, John-Hee;Kwon, Moon-Sik
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.8 s.197
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    • pp.58-66
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    • 2007
  • In order to improve the recyclability and to reduce the recycling cost and time, the disassembly technology should be systemized because the worn out products can be reused or recycled after disassembly processes. This paper attempts to propose the integrated CATIA-based DfD (Design for Disassembly) support system to promote the disassemblability of products. The system is composed of two modules; evaluation of disassemblability, generation of DfD alternatives. The disassemblability of current vehicle is evaluated to identify the weak point in terms of disassembly using the DELMIA and developed evaluation system. Furthermore a new expert system is developed to propose the optimal redesign rule and principle for generating the DfD alternatives. In order to generate the DfD alternatives, a CATIA-based design support system is implemented. The system can provide quick results and ensure consistency and completeness of the redesign alternatives.

Methodology for Estimation of Disassembly Time and Evaluation of Disassemblability Considering Recycling (재활용을 고려한 분리시간 산정 및 분리용이성 평가 방법론)

  • Mok, Hak-Soo;Cho, Jong-Rae;Jung, Yoong-Ho;Kang, Young-Hun
    • IE interfaces
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    • v.15 no.3
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    • pp.297-307
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    • 2002
  • Since the pressure for recycling has been increasing, the disassembly, which is pre-process of recycling, has been becoming very important process. The goal of disassembly for recycling is to separate different materials to the greatest extent with least effort. DFD (Design for Disassembly) is a design philosophy for improving product designs for simpler or less costly disassembly operations. This paper proposes a new DFD methodology that can estimate the standard disassembly time and evaluate the disassemblablity of parts. We select some determining and influencing factors related with disassembly process, and estimate the assembly time using motion analysis. By the levels of the determining and influencing factors, the disassemblability is evaluated, and finally, the tables that include the time and score of disassembly are suggested.