• 제목/요약/키워드: Direct process

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Fabrication of Large-Scale Single-Crystal Organic Nanowire Arrays for High-Integrated Flexible Electronics

  • 박경선;성명모
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2013년도 제45회 하계 정기학술대회 초록집
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    • pp.266.1-266.1
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    • 2013
  • Large-scale single-crystal organic nanowire arrays were generated using a direct printing method (liquidbridge- mediated nanotransfer molding) that enables the simultaneous synthesis, alignment and patterning of nanowires from molecular ink solutions. Using this method, single-crystal organic nanowires can easily be synthesized by self-assembly and crystallization of organic molecules within the nanoscale channels of molds, and these nanowires can then be directly transferred to specific positions on substrates to generate nanowire arrays by a direct printing process. Repeated application of the direct printing process can be used to produce organic nanowire-integrated electronics with two- or three-dimensional complex structures on large-area flexible substrates. This efficient manufacturing method is used to fabricate all-organic nanowire field-effect transistors that are integrated into device arrays and inverters on flexible plastic substrates.

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초음파 성형시 진동전달 방향에 따른 미세패턴의 전사특성 고찰 (Replication Characteristics of Micro-Patterns according to the Vibration Transmission Direction in the Ultrasonic Imprinting Process)

  • 서영수;이기연;조영학;박근
    • 한국정밀공학회지
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    • 제29권11호
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    • pp.1256-1263
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    • 2012
  • The present study covers the ultrasonic patterning process to replicate micro-patterns on a polymer substrate. The ultrasonic patterning process uses ultrasonic waves to generate frictional heat between an ultrasonic horn and the polymer substrate, from which the surface region of the polymer substrate is softened sufficiently for the replication of micro-patterns. The ultrasonic patterning process can divided into two categories according to the direction of vibration transmission: direct patterning and indirect patterning. The direct patterning uses a patterned horn, and the ultrasonic vibration is transferred directly from the patterned horn to the substrate. On the contrary, the indirect patterning process uses a plain horn, and the micro-patterns are engraved on a mold that is located below the substrate. Thus, the micro-patterns are replicated as an indirect manner. In this study, these direct and indirect patterning processes are compared in terms of the replication characteristics. Additionally, the possibility of double-side patterning is also discussed in comparison with the conventional single-side patterning process.

Ag Electrode Strain Sensor Fabrication Using Laser Direct Writing Process

  • Kim, Hyeonseok;Shin, Jaeho;Hong, Sukjoon;Ko, Seung Hwan
    • 센서학회지
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    • 제24권4호
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    • pp.215-218
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    • 2015
  • As several innovative technologies for flexible electric devices are being realized, demand for in-situ strain monitoring for flexible electric devices is being emphasized. Because flexible devices are commonly influenced by substrate strain, suitable strain sensors for flexible devices are essential for the sophisticated maneuvering of flexible devices. In this study, a flexible strain sensor based on an Ag electrode is prepared on a polyimide substrate using the LDW (laser direct writing) process. In this process, first, the Ag nanoparticles are coated on the substrate and selectively sintered using a focused laser. Because of the advantages of the LDW process (such as being mask-less, using low temperatures, and having non-vacuum characteristics), the entire fabrication process has been dramatically simplified; as a final outcome, a highly reliable strain sensor has been fabricated. Using this strain sensor, various strain conditions that arise from different bending radii can be detected by measuring real-time electrical signals.

LDV의 난류 스펙트럼 추정치 평가 (Assessment of Turbulent Spectral Estimators in LDV)

  • 이도환;성형진
    • 대한기계학회논문집
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    • 제16권9호
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    • pp.1788-1795
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    • 1992
  • 본 연구에서는 상술한 특성을 갖는 유동자에 대하여 신뢰성이 보장된 스펙트 럼 추정법의 모색과 화립을 위해 의사 난류신호(turbulent-like signal)를 자기회기 모형(autoregressive model:AR model)으로 생성하고 추출간격이 유동장에 영향을 받는 비주기적 확률과정을 수치적으로 모사한다. 이 비주기적 실현 신호로 부터 현재 가 장 많이 사용되고 있는 Roberts와 Gaster의 직접 변화법과 추출 및 유지신호의 피리오 도그램(periodogram)법에 대해 데이터 밀도와 난류강도의 다양한 변화에 따른 속도편 의의 영향 등을 살펴보는데 목적을 둔다.

연료전지용 금속 분리판 제작을 위한 DLM공정 특성 연구 (Characterization of Direct Laser Melting Technology for the Fabrication of Fuel Cell Bipolar Plate)

  • 문성민;장정환;김태현;이현종;문영훈
    • 소성∙가공
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    • 제20권2호
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    • pp.118-123
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    • 2011
  • Manufacturing of the bipolar plate of a direct methanol fuel cell (DMFC) by direct laser melting technology (DLM) was attempted. The DLM technology is highly influenced by process parameters such as laser power, scan rate and layering height. Therefore, an analysis of the DLM technology was performed under various conditions. The bipolar plates were fabricated using the DLM process with 316L stainless steel (STS 316L) plates and powder. Powder melting trials at various energy density were performed in order to select a feasible melting range for a given laser power. The melting line height increases and eventually saturates when the energy density increases, but decreases when the laser power increases at a given energy density. For the estimation of the potential performance of the bipolar plate, the surface roughness and contact resistance of the DLM layer were also analyzed. The changes of line height and thickness are useful information to report when manufacturing bipolar plate of fuel cell through the DLM process.

적층조형과 직접주사방식을 결합한 광경화성 수지 기반의 신축성 촉각센서의 제작 (Development of a Photopolymer-based Flexible Tactile Sensor using Layered Fabrication and Direct Writing)

  • 우상구;이인환;김호찬;이경창;조해용
    • 한국기계가공학회지
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    • 제13권2호
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    • pp.8-14
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    • 2014
  • Many kinds of robots and machines have been developed to replace human laborin industrial and medical fields, as well as domestic life. In these applications, the device sneed to obtain environmental data using diverse sensors. Among such sensors, the tactile sensor is important because of its ability to get information regarding surface texture and force through the use of mechanical contact. In this research, a simple tactile sensor was developed using the direct writing of pressure sensitive material and layered fabrication of photocurable material. The body of the sensor was fabricated using layered fabrication, and pressure sensitive materials were dispensed between the layers using direct writing. We examined the line fabrication characteristics of the pressure sensitive material according to nozzle dispensing conditions. A simple $4{\times}4$ array flexible tactile sensor was successfully fabricated using the proposed process.

재생입구 직접증발냉각기 적용이 제습냉방시스템 성능에 미치는 영향 (Effects of Performance Analysis of a Desiccant Cooling System with a Direct Evaporative Cooler in the Inlet of Regeneration Process)

  • 다쉬 울찌우타스;성상철;오명도;이대영
    • 설비공학논문집
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    • 제22권5호
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    • pp.328-335
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    • 2010
  • The purpose of this study is to make an analysis of influence on the cooling capacity and COP of a desiccant cooling system with a regenerative evaporative cooler when a direct evaporative cooler was applied to the inlet of regeneration process of this system. We used cycle simulation in order to analyze the performance of this system. From the cycle simulation, we knew that the optimal rotation time of desiccant rotor was between 160s and 220s and hardly ever affected cooling capacity of desiccant cooling system when this system was operated at the outdoor air condition of $35^{\circ}$ and 40% RH and low regeneration temperature of $60^{\circ}$. Also there was optimal area ratio of regeneration to dehumidification between 0.7 and 1.0. Our results showed that it had a small effect on the system’s cooling capacity to install direct evaporative cooler at the inlet of regeneration process.

Direct Laser Melting 공정시 분말 형태가 적층 품질에 미치는 영향 (Effect of Powder Morphology on the Deposition Quality for Direct Laser Melting)

  • 이성훈;길태동;한상욱;문영훈
    • 소성∙가공
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    • 제25권3호
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    • pp.195-202
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    • 2016
  • Direct laser melting(DLM) is an additive manufacturing process that can produce parts by solidification of molten metallic powder layer by layer. The properties of the fabricated parts strongly depend on characteristics of the metallic powder. Atomized powders having spherical morphology have commonly been used for DLM. Mechanical ball-milling is a powder processing technique that can provide non-spherical solid powders without melting. The aim of the current study was to investigate the effect of powder morphologies on the deposition quality in DLM. To characterize the morphological effect, the performances of spherical and non-spherical powders were compared using both single- and multi-track DLM experiments. DLM experiments were performed with various laser process parameters such as laser power and scan rate, and the deposition quality was evaluated. The surface roughness, cross-section bead shape and process defects such as balling or non-filled area were compared and discussed in this study.

레이저 직접금속성형기술을 이용한 금형재 표면보수 특성 연구 (Characterization of Direct Laser Metal Forming Technology for the Restoration of Mold Surface)

  • 손영명;장정환;주병돈;임홍섭;문영훈
    • 대한기계학회논문집A
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    • 제33권7호
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    • pp.681-686
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    • 2009
  • Direct laser metal forming technology was applied to restore the damaged mold surface. In order to estimate melting characteristics of the $20{\mu}m$ Fe-Cr-Ni powder, single layer experiments were performed at various levels of heat input. The process window of the $20{\mu}m$ Fe-Cr-Ni powder provided feasible process parameters for the smooth regular surface. The cross hatching scanning strategy on the multiple layer experiment was performed to reduce the thickness non-uniformity of edge portions compared with the one direction scanning. To estimate the coherence between the melted powder and the basematal, the tendency of hardness distribution has been observed. The hardness of the melted and the remelted zone was distributed from 400HV to 600HV. It is over 2 times compared of the hardness of the basemetal. Experimental results show that the mold restoring process using direct laser metal forming can be successfully applied in the mold repair industry.

Direct 반송방식에 기반을 둔 300mm FAB Line 시뮬레이션 (Direct Carrier System Based 300mm FAB Line Simulation)

  • 이홍순;한영신;이칠기
    • 한국시뮬레이션학회논문지
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    • 제15권2호
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    • pp.51-57
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    • 2006
  • 현재 반도체 산업은 200mm 웨이퍼에서 300mm 웨이퍼 공정으로 기술이 변화하고 있다. 300mm 웨이퍼 제조업체들은 Fabrication Line (FAB Line) 자동화를 비용절감 실현의 방책으로 사용하고 있다. 또한 기술의 확산, 시장 경쟁력의 격화 등으로 생산성 향상에 의한 원가절감이 반도체 산업 성장의 근본요인이 되고 있다. 대부분의 반도체 업체들은 생산성을 높이기 위해 average cycle time을 줄이는데 총력을 기울이고 있다. 본 논문에서는 average cycle time을 줄이는 데 중점을 두고, 300mm 반도체 제조공정을 시뮬레이션 하였다.

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