• Title/Summary/Keyword: Direct process

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The Rheological Behavior and Dispersion Properties of Millbase for LCD Colorfilters (LCD Colorfilter용(用) Millbase의 분산특성과 레올로지 거동)

  • Na, Dae-Yup;Jung, Il-Bong;Nam, Su-Yong;Yoo, Choon-Woo;Choi, Yong-Jung
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.20 no.5
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    • pp.450-455
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    • 2007
  • LCD color filters have been manufactured in a process called photolithography to date, but various printing methods have been studied currently in response to the trend of low-end LCD panels. Direct Printing Process is a suitable fabrication technique to develope pigment components whose dimensions are in nano. The success of this process depends on the systematic preparation of pigment millbase. Conventional millbase dispersions are constituted of the organic pigments, monomer, dispersant and solvents. An experimental study on the rheology of millbase dispersions is presented. Subsequently, this thesis attempts to find out the dispersive characteristics as well as the selection of pigments, monomers and dispersants in the part of millbase among the stages of manufacturing LCD color filters using the direct printing methods. The dispersive characteristics were shown through analytic devices such as PSA, Rheometer, etc.

Synthesis of Pizoceramic (PZT) Powder by Wet-direct Process (습식 직접 합성법에 의한 세라믹(PZT) 분말의 합성)

  • Lee, S.H.;Kim, H.G.;Choi, H.I.;Seul, S.D.;SaGong, G.
    • Proceedings of the KIEE Conference
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    • 1990.07a
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    • pp.265-268
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    • 1990
  • In this study, PZT powder prepared by the wet direct process was synthesized. As starting materials, $TiCl_4$. $ZrOCl_2{\cdot}8H_2O$ and PbO were used. Uniformly shape and fine-grained PZT powder was obtained by the wet-direct process and PZT powder was characterized by XRD, DTA analysis. The X-ray diffraotion peaks from the PZT powder were observed at 700($^{\circ}C$) or over.

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Analysis of Laser Control Effects for Direct Metal Deposition Process

  • Choi Joo-Hyun;Chang Yoon-Sang
    • Journal of Mechanical Science and Technology
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    • v.20 no.10
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    • pp.1680-1690
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    • 2006
  • As a promising and novel manufacturing technology, laser aided direct metal deposition (DMD) process produces near-net-shape functional metal parts directly from 3-D CAD models by repeating laser cladding layer by layer. The key of the build-up mechanism is the effective control of powder delivery and laser power to be irradiated into the melt-pool. A feedback control system using two sets of optical height sensors is designed for monitoring the melt-pool and real-time control of deposition dimension. With the feedback height control system, the dimensions of part can be controlled within designed tolerance maintaining real time control of each layer thickness. Clad nugget shapes reveal that the feedback control can affect the nugget size and morphology of microstructure. The pore/void level can be controlled by utilizing pulsed-mode laser and proper design of deposition tool-path. With the present configuration of the control system, it is believed that more innovation of the DMD process is possible to the deposition of layers in 3-D slice.

Assessment of Grain Size Distribution in Direct Age Processed Alloy 718 (직접시효 처리된 Alloy 718의 결정립분포 해석)

  • Park N. K.;Kim J. H.;Eum C. Y.;Lee C. S.;Yeom J. T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.291-294
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    • 2005
  • The microstructure evolution of Alloy 718 during the direct age(DA) process was predicted using the recrystallization model and finite element analysis. The DA process of Alloy 718 was performed in two-step forging using capsulated cylindrical billets of 122mm in diameter and 180mm in height. In order to evaluate the microstructural change during the forging, a dynamic recrystallization model of Alloy 718 was implemented onto the user-subroutine of the commercial FEM code. The prediction of microstructure evolution in DA processed Alloy 718 pancake was compared with experimental results.

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Optimum Design of the Process Parameter in Sheet Metal Forming with Design Sensitivity Analysis using the Direct Differentiation Approach (II) -Optimum Process Design- (직접미분 설계민감도 해석을 이용한 박판금속성형 공정변수 최적화 (II) -공정 변수 최적화-)

  • Kim, Se-Ho;Huh, Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.11
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    • pp.2262-2269
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    • 2002
  • Process optimization is carried out to determine process parameters which satisfy the given design requirement and constraint conditions in sheet metal forming processes. Sensitivity -based-approach is utilized for the optimum searching of process parameters in sheet metal forming precesses. The scheme incorporates an elasto-plastic finite element method with shell elements . Sensitivities of state variables are calculated from the direct differentiation of the governing equation for the finite element analysis. The algorithm developed is applied to design of the variablc blank holding force in deep drawing processes. Results show that determination of process parameters is well performed to control the major strain for preventing fracture by tearing or to decrease the amount of springback for improving the shape accuracy. Results demonstrate that design of process parameters with the present approach is applicable to real sheet metal forming processes.

The simulation of direct/indirect extrusion of AZ3l magnesium alloy by FEM (유한요소법을 이용한 AZ31 마그네슘합금의 직/간접 압출 전산모사)

  • Lee, H.W.;Yoon, D.J.;Park, S.S.;You, B.S.;Choi, S.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.142-145
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    • 2008
  • A finite element analysis has been conducted to simulate direct/indirect extrusion process for AZ31 Mg alloy at various ram and die speeds. Uniaxial compression test on AZ31 Mg alloy was carried out at various strain rates and temperatures and the result was used as input data fur finite element analysis. It was found that ram speed affects the distribution of dead zone area during direct extrusion. The inhomogeneous temperature and strain distributions through the thickness direction can be simulated under the various extrusion process conditions.

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Fabrication of Periodically Poled Lithium Niobate by Direct Laser-Writing and Its Poling Quality Evaluation

  • Dwivedi, Prashant Povel;Cha, Myoungsik
    • Journal of the Optical Society of Korea
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    • v.18 no.6
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    • pp.762-765
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    • 2014
  • We fabricated a periodically poled lithium niobate (PPLN) by direct laser-writing of a quasi-phase-matching (QPM) structure in photolithographic process. Because we do not need to prepare a photomask by electron-beam writing, the "maskless" process shortens the fabrication time and significantly reduces the cost. We evaluated the poling quality of the direct laser-written PPLN by measuring the diffraction noise from the surface relief pattern of the fabricated QPM grating and comparing the results to those from a conventional PPLN made with a photomask. The quality of the PPLN fabricated by direct laser-writing was shown to be equivalent to that fabricated by the conventional method.

A Comparison of the Direct Shear Test and Shear Simulation Based on the Discrete Element Method (직접전단시험과 이산요소법에 기반한 전단 시뮬레이션과의 비교)

  • Jung, Sung-Heon;Sohn, Jeong-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.3
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    • pp.86-91
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    • 2020
  • An important factor of rough road modeling is analyzing the shear behavior properties of the rough road. These properties influence the drawbar pull of the tool when interacting with the soil used in agriculture. Furthermore, shear behavior properties are important because sinkage and shear stress are generated when wheels drive on rough roads. In this study, we performed a direct shear test to investigate the shear behavior properties of soils and compare with the direct shear simulation; shear force derived by the coupled analysis of discrete element method; and multi-body dynamics. Soil contact parameters were measured in a wheel and soil contact simulation followed by comparison of the simulated and experimentally measured shear force.

Interconnecting Nanomaterials for Flexible Substrate and Direct Writing Process

  • Jwa, Yong-Ho
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2012.05a
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    • pp.58.1-58.1
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    • 2012
  • Direct write technologies provide flexible and economic means to manufacture low-cost large-area electronics. In this regard inkjet printing has frequently been used for the fabrication of electronic devices. Full advantage of this method, which is capable of reliable direct patterning with line and space dimensions in the 10 to 100 um regime, is only made with all-solution based processing. Among these printable electronic materials, silver and copper nanoparticles have been used as interconnecting materials. Specially, solutions of organic-encapsulated silver and copper nanoparticles may be printed and subsequently annealed to form low-resistance conductor patterns. In this talk, we describe novel processes for forming silver nanoplates and copper ion complex which have unique properties, and discuss the optimization of the printing/annealing processes to demonstrate plastic-compatible low-resistance conductors. By optimizing both the interconnecting materials and the surface treatments of substrate, it is possible to produce particles that anneal at low-temperatures (< $200^{\circ}C$) to form continuous films having low resistivity and appropriate work function for formation of rectifying contacts.

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All-Organic Nanowire Field-Effect Transistors and Complementary Inverters Fabricated by Direct Printing

  • Park, Gyeong-Seon;Seong, Myeong-Mo
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.02a
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    • pp.632-632
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    • 2013
  • We generated single-crystal organic nanowire arrays using a direct printing method (liquidbridge- mediated nanotransfer molding) that enables the simultaneous synthesis, alignment and patterning of nanowires from molecular ink solutions. Using this method, single-crystal organic nanowires can easily be synthesized by self-assembly and crystallization of organic molecules within the nanoscale channels of molds, and these nanowires can then be directly transferred to specific positions on substrates to generate nanowire arrays by a direct printing process. The position of the nanowires on complex structures is easy to adjust, because the mold is movable on the substrates before the polar liquid layer, which acts as an adhesive lubricant, is dried. Repeated application of the direct printing process can be used to produce organic nanowire-integrated electronics with twoor three-dimensional complex structures on large-area flexible substrates. This efficient manufacturing method is used to fabricate all-organic nanowire field-effect transistors that are integrated into device arrays and inverters on flexible plastic substrates.

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