• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.12 no.3
• /
• pp.41-47
• /
• 2013

This study was carried out to improve the design of fuel injection nozzle for marine medium speed diesel engine. For this purpose, fuel injection nozzle was modeled and simulated using CATIA V5R19 and FLUENT & MSC Nastran. Analyses of flow and heat transfer, respectively, were performed to find the optimal design of fuel injection nozzle. As the results, big pressure drop, which may lead to cavitation damage, was occurred at inlet of fuel injection hole with diameter 0.3mm. Furthermore, it was confirmed that the increase of mean temperature of fuel injection nozzle was almost a half in comparison with that of fuel injection nozzle tip.

• Transactions of the Korean Society of Automotive Engineers
• /
• v.7 no.6
• /
• pp.49-56
• /
• 1999

The effects of the internal flow in a D.I. Diesel injection nozzle on the atomization of a spray were analyzed experimentally. Flow visualization studies were made using a transparent acrylic model nozzle as a diesel nozzle . Water instead of disel fuel was used as the injection liquid. The geometry of the model nozzle was scaled up 10 times of the actual nozzle and the injection pressure for the model nozzle was adjusted so as to achieve a Reynolds number at the discharge hole that was the same as the actual nozzle. Experimental results show that when the needle lift was small, the high turbulence in the sac chamber generated by the high velocity seat flow made the spread angle of the spray plume large. Cavitation, which arose from the sac chamber, makes the spread angle of the spray plume large but the discharge coefficient small.

• Journal of ILASS-Korea
• /
• v.20 no.1
• /
• pp.43-52
• /
• 2015

Experimental study was conducted to investigate the effects of ultra-high injection pressure and nozzle hole diameter on diesel flow and spray characteristics. Electronically controlled ultra-high pressure fuel injection system was made to supply the fuel of ultra-high pressure consistently. Three injection pressures, 80, 160, and 250MPa were applied. Four type of injectors with identical eight nozzle holes were used. The four injectors have nozzle hole diameters of 115, 105, 95, and $85{\mu}m$ respectively. Injection quantity and rate were measured to investigate flow characteristics according to injection pressures and nozzle hole diameters. Mie-scattering and shadowgraph were performed to visualize liquid and vapor phases of diesel spray in a constant volume combustion chamber (CVCC). Ambient conditions of high pressure and high temperature in a diesel engine were simulated by using CVCC.

• International Journal of Automotive Technology
• /
• v.6 no.1
• /
• pp.9-14
• /
• 2005

An experimental investigation has been carried out to reveal the atomization process of the diesel fuel spray. The spray injected through a single hole nozzle was taken by a camera on the opposite side of a stroboscope for macroscopic observation or a nanolite for microscopic observation. The effect of nozzle aspect ratio was analyzed with disintegration phenomena of the diesel spray. Based on the enlarged spray photograph, atomization process was observed in detail and further the spray cone angle was measured under various ambient pressures. The result shows that atomization of diesel spray in early stage of injection is mainly progressed in the vicinity of spray periphery region except the region close to the nozzle exit and spray head region. The spray cone angle is nearly constant under the pressurized condition, while it decreases with elapsing time under the atmospheric condition.

• Journal of Advanced Marine Engineering and Technology
• /
• v.8 no.2
• /
• pp.88-97
• /
• 1984

The combustion process and the performance of a diesel engine are considerably affected by the characteristics of fuel spray. It is known that the spray of swirl nozzle for diesel engine injector of small orifice ratio becomes soft spray that has no core, therefore its penetration, one of the characteristics of spray becomes werse inspite of its good dispersion. In this paper, the spray characteristics of variously designed swirl nozzle for diesel injector were investigated by the photographic method. The nozzles, used in this experiment, vary in the diameter of swirl chambers and orifice ratio. From the results of the study, the sprays of this type nozzle of optimum swirl chamber and orifice ratio show that penetration decreased slightly but dispersion and spray volume increased remarcably, compared with unswirled single hole nozzle of the same size. It was suggested as a reason for the results, that the spray of this type swirl nozzle is similar to hard spray, therefore the core of the spray sustains good penetration considerably.

• Particle and aerosol research
• /
• v.8 no.2
• /
• pp.55-68
• /
• 2012

Particulate matters (PM) which are collected into a diesel particulate filter (DPF) system have to be periodically removed by thermal oxidation. In this report, we fabricated an electrohydrodynamic-assisted pressure-swirl nozzle to spray diesel droplets finer. Atomization performance of the nozzle was evaluated using both experimental and numerical methods. Two types of nozzle designs, the charge induction type and the charge injection type, were tested. While the former generated diesel droplets of $400\;{\mu}m$ at an applied electric potential over 10 kV, the latter presented the droplets smaller than $23\;{\mu}m$ at an applied electric potential of 8 kV. The numerical simulation results showed that the reduced size of droplets caused higher evaporation of droplets and therefore the increased temperature, which would eventually increase the regeneration performance of the DPF system.

• Transactions of the Korean Society of Automotive Engineers
• /
• v.8 no.3
• /
• pp.18-27
• /
• 2000

The spray models incorporated into the GTT code were tested for free spray, spray in swirling flows and the sprays impinging on a flat wall. And the validity of the models has been confirmed by comparing the calculated results with the experimental data. Using this code, the spray behavior in the diesel combustion chamber have been numerically analyzed for variation of nozzle diameter. Also, the effects of nozzle diameter in diesel combustion was investigated experimentally by measuring the performance in a D.I engine. This study provides the information for the spray characteristics and emissions with variation of nozzle diameter. As a result, it has shown that decreasing nozzle diameter resulted in improving smoke and specific fuel consumption in a middle speed range.

• Transactions of the Korean Society of Automotive Engineers
• /
• v.9 no.2
• /
• pp.59-66
• /
• 2001

This experimental study is to investigate the flow characteristics of the multi-hole nozzle used in the fuel injection system of a heavy-duty diesel engine. A multi-hole diesel nozzle with a 2-spring nozzle holder was used in this study and without changing the total orifice exit area, its hole number varied from 3($d_n$=0.42mm) to 8($d_n$=0.25mm). The injection pressure and needle lift were measured and Bosch type injection rates measurement system was used. The discharge flowrates of each orifice in the multi-hole nozzle changed by the flow conditions inside the nozzle sac hole. In case that pump speed and injection quantity were low, the orifice located in the vertex of nozzle tip had a great deal of injection quantity compared with that of others. As the increment of multi-hole number, the injection duration and the mean injection pressure decrease. The mean and peak injection rates, however, increase. Actually, the mean flow coefficient(${C_d}_{(mean)}$) increases, too. The flow coefficient of the multi 8 hole was evaluated as Cd(mean)=0.74 and that is the maximum value among the examined conditions.

• Transactions of the Korean Society of Automotive Engineers
• /
• v.21 no.6
• /
• pp.108-116
• /
• 2013

Diesel engine injector is used for spraying the fuel into the cylinder chamber. Complex phenomenon like cavitation occurs from small scale domain, highly pressurized condition and rapid injection. Flow inside the nozzle affects the whole engine performance including combustion and exhaust, therefore understanding the flow inside the injector nozzle is very important. In this paper, cylindrical and convergent-divergent nozzles are suggested for nozzle types and their influences on nozzle internal flow and nozzle outlet characteristics will be analyzed by changing their outlet diameters.

• Journal of Advanced Marine Engineering and Technology
• /
• v.30 no.6
• /
• pp.662-668
• /
• 2006

The effects of fuel injection nozzle hole on the NOx emission and fuel oil consumption of medium speed diesel engine HYUNDAI HiMSEN 6H21/32 engine are investigated by engine performance simulation. The results of performance simulation are verified by experimental results of NOx omission fuel oil consumption, cylinder pressure, and heat release rate according to the variation of the number of fuel injection nozzle hole and engine load. The performance simulations are also carried out to optimize the fuel injection nozzle of 6H21/32 engine in respect to the NOx emission and fuel oil consumption. The engine performance measurements are performed to verify the results of performance simulation and to investigate the effects of fuel injection nozzle on engine performance. The results of measurement indicate that significant NOx reduction can be achieved with minimum deterioration in fuel oil consumption by optimizing the geometry of fuel injection nozzle on 6H21/32 engine.