• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2004년도 추계학술대회논문집
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• pp.124-127
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• 2004

In the previous experimental study about extrusion of circular product with four helical fins, it was known that product with helical fins may not to be rotated during extruding with rotating extrusion dies in spite of using twisted dies. According to the results of experiments with Plasticin material, it was anticipated that the extrusion load could be reduced if rotating dies could be used, because it needs high pressure in order to twist billet and form fin shape on the surface of product in the case of using conventional fixed helical dies. So, in this paper, according to the extrusion load analyzed by DEFORM-3D software, optimal rotational velocity of rotating dies can be obtained, and the twisting, angle of product can be analyzed during extruding product with helical fins in the case of two types of rotating of dies. The results of analysis by DEFORM-3D show that the twisting angle of product can be controlled by twisted angle of extrusion helical dies and the rotational velocity of helical dies.

• 소성∙가공
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• 제19권8호
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• pp.452-459
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• 2010

It was investigated that two plates of aluminum can be welded by hot extru-shear welding process with extru-shear welding dies, and that the welding strength and metal flow on the welding section were analyzed by computer simulation according to the welding variables such as inclined angle of cutter and overlapped length of plates and temperature of plates. It was known by computer simulation that welding strength on the welding section of plates could be influenced by the inclined angle of cutter and overlapped length of plates and temperature of plates. And it was known by experiments that two plates of aluminum can be welded on the end sections by hot extru-shear welding process using extru-shear welding dies, and that welding strength is the highest when inclined angle of dies is $70^{\circ}$, and overlapped length is 1.2 mm, and temperature is $520^{\circ}$, when aluminum 5052 two plates with 1.6 mm thickness are used as welding material.

• 소성∙가공
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• 제14권2호
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• pp.160-167
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• 2005

In the present study about extru-bending of angle product, the bending of extruded angle products with the $'\Lambda'$ section and 'ㄱ', section can be obtained using two extrusion billets by the hot metal extru-bending machine with the two punches moving in the different velocity. The bending curvature can be controlled by the different velocity of billets through the two-hole container. This paper describes simulations and experiments of extru-bending process that can make bending during extruding by the difference of stem velocities. And they are applied to two kinds of dies, that is, one of them is conical dies with symmetry $'\Lambda'$ section and the other one is conical dies with asymmetry 'ㄱ' section. The results of the forming simulation by $DEFORM^{TM}-3D$ and results of experiments show that the bending phenomenon at the die exit during extrusion can be obtained with two extrusion billet by the two stems moving in the different velocity. And it was known that it is possible to design the structure of conical cavity of extrusion dies and to control the curvature of product through the simulation and experiment of extru-bending process.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 추계학술대회논문집
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• pp.277-280
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• 2003

It was investigated that the "ㄱ" type angle product could be bended with a curvature during extrusion by extru-bending process. The bending process for the "ㄱ" type angle product can be developed by the hot metal extru-bending machine with the two punches moving in the different velocity. Because of non-symmetry of product, it is important to design the ruled surface contour of dies cavity for the welding and bending with two billets. So it is designed that the multi-hole container has two non-symmetric holes and non-symmetric contour of dies entrance. The results of the experiment show that "ㄱ" type angle product can be bended by the extrusion process and that the curvature of the product can be controlled by the velocity of punch and that the defects such as the distortion of section and the thickness change of the product and the folding and wrinkling of the product did not happen after the bending processing by the extrusion bending machine.

• 한국정밀공학회지
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• 제10권2호
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• pp.30-39
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• 1993

The study is concerned with the thermo-viscoplastic finite element analysis of nonisothermal hot container extrusion through conical dies. The problem is treated as a non-steady state incorporating the nonisothermal heat transfer analysis. The analysis of temperature distribution includes heat transfer though the boundary surface including conduction, convection and radiation. The analysis of heat transfer is decoupled with the analysis of deformation and the material interaction is considered through iteration procedure. The effect of important process parameters including die angle and extrusion ratio in the process is investigated. Due to the geometric feature for the container extrusion through conical dies, automatic remeshing is mandatory. Automatic remeshing is achieved by introducing the modular remeshing technique.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 추계학술대회 논문집
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• pp.312-315
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• 2002

This paper summarizes the results of a numerical study conducted to analyze the effect of selected process parameters on material flow and thread profile in thread rolling of large diameter blanks. Based on the previous work where a plane strain mode was found to provide a reasonable approximation of the thread rolling process, the effect of varying thread form, friction factor, flow stress, and blank diameter on effective strain and thread height was analyzed using the finite element code DEFORM. This study show that effective strain for flank angle, that blank diameter had important effect on the as-rolled thread while flow stress, friction factor, and crest round of dies had significant impact on effective strain at the thread root and crest and load of thread rolling. While the rate of strain harding was found to have an effect on the crest profile, the results indicate that it is the primary factor responsible for seam formation in rolled threads.

• 소성∙가공
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• 제24권2호
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• pp.77-82
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• 2015

By investigating the practical use of trim punch configurations for shearing of vehicle panels, the current study first reviews the shearing angle as part of the shearing die design. Based on this review, four different types of trim punch shapes (i.e., horizontal, slope, convex, and concave type) and shearing angles(i.e., 0.76°, 1.53°, 2.29°, 3.05°, 3.81°) were investigated. In order to conduct shearing experiments, four types of trim punch dies were made. The four trim punch dies were tested under various conditions. The experiments used the four trim punch shapes and the five shearing angles. The shearing force varied by shape and decreased from horizontal, slope, convex, to concave for the same shearing angle. The magnitude of shearing force showed differences between the convex and the concave shapes due to the influence of constrained shearing versus free shearing. The test results showed that compared to the horizontal trim punch shearing force, the decrease of the slope, convex, and concave shearing forces were 22.6% to 60.4%. Based on the results, a pad pressure of over 30% is suggested when designing a shearing die.

• 한국공간구조학회논문집
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• 제7권1호
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• pp.71-78
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• 2007

본 논문은 인발공정에 의해서 만들어지는 스테인리스 강선의 제작 시에 필요한 인발기술에 관한 연구이다. 스테인레스 강선재는 표면이 아름답고, 표면가공을 다양하게 할 수 있으며 내식성 및 내마멸성이 우수할 뿐만 아니라 강도가 크고 가공선이 뛰어나고, 내화 내열성이 우수하여 건축물에도 많이 사용되는 볼트, 너트, 스크루우, 용접건, 와이어 로우프 등에 많이 사용된다. 대공간 연성 건축물에 특히 많이 사용되는 스테인리스 와이어의 제작 시에 최적의 다이스 설계 기준간을 찾아서 현장 적용이 용이 하도록 하였다. 스테인리스 와이어의 인발 생산 과정의 역학적 개념을 이해함으로서 와이어 로우프의 물리적 성질을 파악할 수 있다고 사료된다.

• 구강회복응용과학지
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• 제25권4호
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• pp.403-415
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• 2009

본 연구에서는 시멘트 유지형 임플란트에서 지대주의 수렴각과 시멘트 종류에 따라 보철물의 유지력에 미치는 영향에 대해 알아보고자 하였다. 임플란트 지대주와 유사한 외형을 갖는 금속 다이를 제작하였으며, 짧은 지대주(5mm)와 긴 지대주(10mm) 두가지로 설정하였으며, 각각 5, 10, 15, 25도의 수렴각을 갖는 금속 다이를 제작하였다. 금속 다이와 금속 다이로부터 제작한 금주조관을 Temp-bond, petroleum jelly를 일정 비율로 섞은 Temp-bond, ZPC, Premier implant cement로 합착시킨 후, 인장력에 대한 유지력을 측정하였다. 그 후 각각의 시멘트 군에서 수렴각의 변화가 유지력에 미치는 영향과 각 수렴각 군에서 시멘트의 변화가 유지력에 미치는 영향을 비교하였다. 또한 본 실험에서 사용된 시멘트 중 Premier implant cement의 변연 간격에 대한 연구를 추가적으로 시행하였으며, in-vitro 실험의 한계 내에서 다음과 같은 결론을 도출하였다. 1. Petroleum jelly를 첨가한 Temp-bond의 경우 각각 수렴각이 증가함에 따라 모든 경우에 유지력이 감소함을 보였으며, 시멘트 중 가장 낮은 유지력을 나타냈다. 2. ZPC의 경우 수렴각이 증가함에 따라 유지력의 감소를 보였으며, 수렴각이 5도인 경우 ZPC가 Premier implant cement보다 더 큰 유지력을 보였다. 3. Premier implant cement의 경우 수렴각이 5도일 때 가장 작은 유지력을 보이고 10도에서 가장 큰 값을 보인 후 수렴각이 증가할수록 유지력이 감소하는 양상을 보였다. 4. Premier implant cement의 경우 이번 실험의 조건 내에서 수렴각이 10도일 때보다 5도일 때 더 큰 변연 간격을 보였다.

• 한국정밀공학회지
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• 제29권1호
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• pp.13-18
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• 2012

In this study, silicone injection molding technology with curved thermoplastic insert was developed to produce super-hydrophobic surface. Thermoplastic insert part and injection mold design of base plastic cover were performed to produce cost effective hydrophobic surface part. An optimization process of part thickness for thermoplastic insert part was performed with transient thermal analysis under silicone over-molding process condition. Structural thermal analysis of silicone injection mold was also performed to obtain uniform temperature condition on the surface of micro-patterned mold core. Super-hydrophobic surface for the silicone injection molded part with thermoplastic insert could be verified from the measurement of contact angle. It was shown that the averaged contact angle was over $140^{\circ}$.