• Title/Summary/Keyword: Detailed Design Process

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A study on a hot forging process monitoring for measurement of indirect forging force in flange bolt forming of titanium alloys (티타늄 합금 플랜지 볼트 성형에서의 단조력 간접 측정을 위한 열간 단조 공정 모니터링에 관한 연구)

  • Ha, Seok-Jae;Choi, Doo-Sun;Lee, Dong-Won;Song, Ki-Hyeok
    • Design & Manufacturing
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    • v.15 no.1
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    • pp.14-20
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    • 2021
  • The objective of this study is to introduce the new possibility of sensing technology based on inductive displacement sensors to monitor the status of wheel position in the hot forging process. In order to validate effectiveness of proposed sensing technology, the indirect forging force measurement with displacement sensor was applied into a typical closed hot forging die-set used for the manufacturing of flange bolts. The locations to implement the displacement sensor were selected carefully by simulating forming process and static structural. From the measurement results of the forging force change during one hot forging cycle, it was found that the proposed monitoring system can provide useful information to understand the detailed behaviors of die-set in the closed hot forging process.

Design of Light Guide Plate for Photobioreactor (광생물 반응기를 위한 도광판 설계)

  • Park, Gi-Chan;Kim, Hun;Kim, Jong-Tye;Park, Jeong-Woo;Jeong, Sang-Hwa;Park, Jong-Rak
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.2
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    • pp.133-139
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    • 2011
  • We have performed optical design of light guide plates (LGPs) for a photobioreactor by using an illumination design tool. An LGP having light emitting diodes (LEDs) as a light source on the four sides was designed by optimizing the distribution of LGP patterns and design of another LGP, on top of which sunlight was focused by a Fresnel lens, was executed. Finally, a hybrid-solar-and-LED-lighting scheme was described. Detailed design process and optical performances of the designed LGPs are presented.

Development of Injection Mold Design System for Pseudo-Solid Part Models (의사 솔리드 부품 모델에 대한 금형 설계 시스템의 개발)

  • Lee S.H.;Lim S.L.;Lee K.S.
    • Korean Journal of Computational Design and Engineering
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    • v.10 no.3
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    • pp.151-161
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    • 2005
  • This paper describes the parting and Boolean operations for a pseudo-solid model of a plastic part, and their application to injection mold design. Here, a pseudo-solid model means a sheet model that looks like a solid model, but its boundary is not closed. When a solid model created in a different CAD system is imported through a standard data exchange file format, in most cases, a pseudo-solid model may be created due to tolerance or some other problems. However, most existing mold design systems based on solid modeling kernels require a complete part solid model. Therefore, mold designers have to do time-consuming healing operations to convert a pseudo-solid to solid. To eliminate or reduce the healing pre-process for mold design, in this paper, we proposed the parting and Boolean Operations on pseudo-solid part models. This paper also describes their detailed implementation and a case study.

A Study on Development Dosing System of Gating System for Semi-Solid Diecasting Process by Finite Element Method (유한요소해석을 이용한 반용융 다이캐스팅 공정의 주조방안 설계시스템 개발에 관한 연구)

  • 박철우;박준홍;김영호;최재찬
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.324-328
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    • 2002
  • Semi-Solid Diecasters usually carry out the Semi-Solid diecasting experiments before producing new casts. At the Semi-Solid diecasting stages, the runner-gate part has been always repeatedly corrected, which leads to a tedious processing time and increased processing cost. A large amount of experience is essential in manual assessment and if the design is defective, much time and a great deal of efforts will be wasted in the modification of the die. In this study, design system has been developed based on design database. In addition, gate experiment for gating system design has been carried out to append the database. It is possible for engineers to make efficient gating system design of Semi-Solid diecasting and it will result in the reduction of expenses and time to be required. The detailed contents of the research are described in the followings. An attempt is made to link programs incorporating a number of expert design rules with the process variables obtained by commercial FVM softwares, MAGMAsoft, to form a useful package.

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PERFORMANCE EVALUATION FRAMEWORK FOR ENGINEERING CONSULTANTS OF TAIPEI RAPID TRANSIT SYSTEMS

  • Chien-Hui Sun;Nie-Jia Yau
    • International conference on construction engineering and project management
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    • 2011.02a
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    • pp.426-431
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    • 2011
  • The quality of performance evaluation on engineering consultants that provide design-related technical services is difficult to be measured, and only a handful of papers discussed the quality during the design stage. Although design cost is relatively far less than construction cost for a project, the decisions made in the design phase have a significant impact on the final products of the project, especially for large public construction projects. Therefore, this research focuses on reviewing and then establishing a performance evaluation framework for the consulting firms that execute detailed design and provide technical services for the Taipei Rapid Transit Systems (TRTS). By interviewing experts, this study first established a set of indicators to evaluate these firms' performance. Then, those indicators were incorporated into the four aspects of balanced scorecard (BSC) to establish the architecture of the evaluation mechanism. The weight of each indicator was calculated by analytic hierarchy process (AHP) from a survey conducted among experts. The results showed that the top-three indicators were quantity take-off, functions conformity, and budgeting. The framework of performance evaluation established by this study can be applied to measure service performance during the design stage. It not only facilitates the monitoring of consulting firms, but also helps to reduce unnecessary change orders and disputes during the construction stage.

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A Study for the Parameters of Handling Performance in the Design of Suspension System (현가장치 설계시 주행성능 인자들에 대한 고찰)

  • 이형복;조규종
    • Transactions of the Korean Society of Automotive Engineers
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    • v.4 no.6
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    • pp.121-132
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    • 1996
  • As a new suspension is being designed, the designer should consider that the vehicle has a good ride and handling performance. It is not easy for a yound desigineer to decide the design parameters. In this study, the design process of a suspension system is described. the method of optimized design to achieve the target of vehicle performance from the initial layout to detailed design stage is also described. As a result, the effects of design parameters in the vehicle dynamic performance are mentioned by the synthesized program

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Preliminary Design Program Development for Gas Turbine Combustor (가스터빈 연소기 기본 설계 프로그램 개발)

  • Kim, Daesik;Kim, Jinah;Jin, You In
    • Journal of the Korean Society of Combustion
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    • v.20 no.3
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    • pp.27-34
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    • 2015
  • The objective of the current study is to introduce detailed process for a preliminary combustor design, and to develop a computer code for it. The program includes various empirical and semi-empirical methodologies for diffuser deign, combustor sizing, air distribution, and sub-component design such as primary and secondary zones. Using the developed program, the combustor sizing results are shown from an assumption of simple annual combustor cycle analysis. Two options are employed, 1) pressure loss approach, and 2) velocity assumption approach. Design results show that there are no significant differences in combustor sizing between two design options. Further code improvement is required for performance and emission evaluations of the designed combustor.

Development of Water-Cooled Heat Sink for High-Power IGBT Inverter

  • Han, Min-Sub;Lee, Su-Dong;Hong, Chan-Ook;Yang, Chun-Suk;Kim, Kyung-Seo
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.349-353
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    • 2008
  • We present the development of a water-cooled heat sink that provides reliable thermal performance for high-power IGBT inverter. The development process comprises three stages. In the concept design, the thermal performances of two design proposals are considered. The thermal system of each design is particularly analyzed using the compact model. In the detailed design stage, specific dimensions of the heat sink are determined considering the design options under given external restrictions and the results from three-dimensional heat transfer analysis. The prototype of the resultant design is made and tested on the rig for final confirmation. We emphasize the relevant use of the thermal analysis on each stage and also discuss various practical issues involved.

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Design and Analysis of Power Circuit Breaker Mechanism Based on the Dynamic Model (동적모델에 기반한 고압회로차단기의 설계 및 해석)

  • Kwon, B.H.;Ahn, K.Y.;Oh, I.S.;Seo, J.M.;Kim, S.H.
    • Proceedings of the KSME Conference
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    • 2001.06b
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    • pp.476-481
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    • 2001
  • In this paper, based on the developed dynamic model of a vacuum circuit breaker mechanism, the development of the new circuit breaker with less energy mechanism is focused. The energy flow analysis of the original mechanism is carried out to show where the elastic potential energies of pre-loaded springs are transmitted. Through energy flow analysis, the concept design of the new circuit breaker with less energy mechanism is proposed, and then the detailed design is carried out through the design process based on the verified dynamic model. Comparing simulation results with experiment using a high-speed camera, the appropriateness of the proposed design procedures for the rapid circuit breaker mechanism is shown.

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3D electromagnetic design and electrical characteristics analysis of a 10-MW-class high-temperature superconducting synchronous generator for wind power

  • Kim, J.H.;Park, S.I.;Le, T.D.;Kim, H.M.
    • Progress in Superconductivity and Cryogenics
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    • v.16 no.2
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    • pp.47-53
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    • 2014
  • In this paper, the general electromagnetic design process of a 10-MW-class high-temperature superconducting (HTS) synchronous generator that is intended to be utilized for large scale offshore wind generator is discussed. This paper presents three-dimensional (3D) electromagnetic design proposal and electrical characteristic analysis results of a 10-MW-class HTS synchronous generator for wind power. For more detailed design by reducing the errors of a two-dimensional (2D) design owing to leakage flux in air-gap, we redesign and analyze the 2D conceptual electromagnetic design model of the HTS synchronous generator using 3D finite element analysis (FEA) software. Then electrical characteristics which include the no-load and full-load voltage of generator, harmonic contents of these two load conditions, voltage regulation and losses of generator are analyzed by commercial 3D FEA software.