• Title/Summary/Keyword: Design of Cooling Channels

검색결과 64건 처리시간 0.029초

고세장비 미세채널 기반의 마이크로 히트파이프 설계 및 제조 (Design and Fabrication of a Micro-Heat Pipe with High-Aspect-Ratio Microchannels)

  • 오광환;이민규;정성호
    • 한국정밀공학회지
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    • 제23권9호
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    • pp.164-173
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    • 2006
  • The cooling capacity of a micro-heat pipe is mainly governed by the magnitude of capillary pressure induced in the wick structure. For microchannel wicks, a higher capillary pressure is achievable for narrower and deeper channels. In this study, a metallic micro-heat pipe adopting high-aspect-ratio microchannel wicks is fabricated. Micromachining of high-aspect-ratio microchannels is done using the laser-induced wet etching technique in which a focused laser beam irradiates the workpiece placed in a liquid etchant along a desired channel pattern. Because of the direct writing characteristic of the laser-induced wet etching method, no mask is necessary and the fabrication procedure is relatively simple. Deep microchannels of an aspect ratio close to 10 can be readily fabricated with little heat damage of the workpiece. The laser-induced wet etching process for the fabrication of high-aspect-ratio microchannels in 0.5mm thick stainless steel foil is presented in detail. The shape and size variations of microchannels with respect to the process variables, such as laser power, scanning speed, number of scans, and etchant concentration are closely examined. Also, the fabrication of a flat micro-heat pipe based on the high-aspect-ratio microchannels is demonstrated.

휜-히트파이프로 구성된 채널에서 히트파이프의 엇갈림배열에 따른 유동 및 열전달 특성 (Flow and Heat Transfer Characteristics due to Staggered Arrangement of Heat Pipes in Channels with Heat Pipes and Fins)

  • 김성훈;진윤근;김철주
    • 설비공학논문집
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    • 제14권11호
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    • pp.871-879
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    • 2002
  • The characteristics of flow and heat transfer in the heat exchanger of heat pipes with fins have been studied numerically for cooling enhancement of electronic components of KTX (Korea Train eXpress). Numerical analysis and methodology have been conformed by comparing the experimental results for inlined array of heat pipes. The staggered arrangement of heat pipes has been proposed in order to achieve heat transfer enhancement. As results, the geometry change to the staggered array is conformed to increase the heat transfer of the system accompanied by an increase of pressure drop. The current results of friction factor and Colburn j factor are presented in terms of Reynolds number and staggered distance, and are expected to use for design and manufacture of such a system.

GTD-111DS 소재의 고온 인장 특성 평가 (Evaluation of High Temperature Tensile Properties in GTD-111DS)

  • 박홍선;김형익;이영민;석창성;김문영
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1358-1362
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    • 2005
  • The Ni-base superalloy GTD-111DS was designed in the 1970s and is widely used as the material of the first stage blade under a severe combination of temperature and pressure in gas turbines. But because GTD-111DS is distributed in the shape of blade and blade has a unique figure and many cooling channels, it is hard to manufacture the test specimen. In this reason, there are little data on the microstructure and mechanical properties of the alloy. Therefore through the microstructure analysis, present paper observed that the shape of $\gamma{'}$ did not change even if aging time was increased but the amount and volume of the deposition of secondary $\gamma{'}\;rose\;and\;secondary\;\gamma{'}\;grew\;among\;primary\;\gamma{'}$. Also, by tensile test for different temperature, there was difference between yield strength and tensile strength in room temperature on heat treatment and extracting region but the more increasing temperature, the more decreasing difference between yield strength and tensile strength.

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플라스틱 DVD-Tray의 박막 사출성형을 위한 최적화 설계 Simulation에 관한 연구 (Study on the design optimization of injection-molded DVD-Tray parts using CAE Simulation)

  • 정재엽;김동학
    • 한국산학기술학회논문지
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    • 제9권6호
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    • pp.1726-1732
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    • 2008
  • 사출성형은 다양한 형태의 제품을 대량 생산할 수 있는 플라스틱 성형 공법중의 하나이다. 플라스틱 제품을 만들기 위해서는 고상의 재료를 액상으로 녹인 후 다시 고상으로 굳히는 과정을 거치는 데, 이 과정 중에 많은 문제점들이 발생을 하게 된다. 과거에는 이러한 문제를 해결하기 위해서 성형 후 금형 설계 변경 등의 시행착오적 방법을 사용하였으나, 성형과정에 대한 사출성형 CAE(Computer Aided Engineering)를 적용함으로써, 사전에 문제점을 파악하는 기술이 도입되었다. 플라스틱 제품의 큰 문제점 중 하나가 치수안정성이다. 특히 박막사출성형품은 게이트의 위치, 냉각채널과 온도에 따라서 변형량이 크게 달라진다. 본 연구에서는 현재 Stackmold방식으로 4개의 Cavity에 4개의 Hot-Runner가 설치된 금형을 통해 생산중인 DVD Tray 박막사출제품의 생산 원가 절감을 위해서 Cavity하나에 한 개의 Hot-Runner를 설계하기 위해서 CAE 해석을 통해 게이트의 위치, 냉각채널과 온도에 따라 비교하여 해석해 최적의 제품 설계를 하였다. CAE 해석에는 상업화된 CAE 프로그램인 Moldflow를 사용하였고, 수지는 PC+ABS를 사용하였다.

무선계측기를 이용한 회전자팬 및 엔드링에서의 대류 열전달 (Convective heat transfer on the rotor fan and endring of the TEFC induction motor with telemetry system)

  • 윤명근;하경표;고상근
    • 대한기계학회논문집B
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    • 제22권4호
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    • pp.510-519
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    • 1998
  • Recently, computer modelling is increasingly used as a design tool, which requires more detailed data for heat transfer coefficients in various regions of the induction motor. But there are little information about those of rotor fan and endring because of difficulty in measuring signals in rotating bodies. In the present studies, the temperature signals were precisely measured with self-developed telemetry system, which had multi-channels and high rotational speed. After some losses were compensated, the heat transfer coefficients of the rotor endring and fan surfaces were measured. Minimum heat transfer region was existed with endcap plate distance and maximum heat transfer was found at some rotor fan width. It was also studied that how the guide plate and endcap inside rib effected on the rotor heat transfer. The higher heat transfer were obtained with decreasing guide plate distance, increasing the number and height of endcap inside rib. The correlation equations of the results were obtained and compared with others. Above results of the heat transfer coefficients can be used as basic data for cooling design of the various kind of motors.

75톤급 액체로켓엔진 연소기 기본설계 (Basic Design of Combustion Chamber for 75 ton Liquid Rocket Engine)

  • 한영민;김종규;이광진;서성현;김성구;유철성;최환석
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2009년도 제33회 추계학술대회논문집
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    • pp.125-129
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    • 2009
  • 본 논문에서는 대형 우주 발사체에 적용 가능한 추력 75톤급 액체로켓엔진 연소기의 기본설계에 대해 기술하였다. 이 연소기는 진공추력 74.8 ton, 진공비추력 306.9 sec, 연소실 압력 60 bar, 추진제 유량 243.6 kg/s, 연소특성속도 1730 m/sec을 갖는다. 연소기의 성능에 미치는 연소특성속도, 추력계수 그리고 비추력에 대해 알아보았고, 연소기의 기하학적인 형상에 대해서도 기술하였다. 75톤급 액체로켓 엔진 연소기는 분사기를 장착한 연소기 헤드, 재생냉각 채널을 가지고 있는 연소실로 구성되어 있다.

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마이크로 채널 내부 유동의 Micro-PIV측정과 제반 문제점 (Micro- PIV Measurements of Microchannel Flows and Related Problems)

  • 이상준;김국배
    • 한국가시화정보학회:학술대회논문집
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    • 한국가시화정보학회 2002년도 마이크로/바이오 가시화기술부문 학술강연회
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    • pp.79-84
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    • 2002
  • Most microfluidic devices such as heat sinks for cooling micro-chips, DNA chip, Lab-On-Chip, and micro pumps etc. have microchannels of various size. Therefore, the design of practical microfluidics demands detail information on flow structure inside the microchannels. However, detail velocity field measurements are rare and difficult to carry out. In addition, as the microfluidics expands, accurate understanding of microscale transport phenomena becomes very important. In this research, micro-PIV system was employed to measure the velocity fields of flow inside a micro-channel. We carried out PIV measurements for several microchannels with varying channels width, inlet and outlet shape, filters, CCD camera and ICCD camera, etc. For effective composition of micro-PIV system, first of all, it is essential to understand optics related with micro-imaging of particles and the particle dynamics encountered in micro-scale channel flows. In addition, it is necessary to find the optimal condition for given experimental environment and? micro-scale flow to be investigated. The problems encountered in measuring velocity field of micro-channel flows are discussed in this paper.

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Fabrication of Prototype vuv Spectrometer & Liquid Target System Containing Hydrogen

  • 이윤만;김재훈;김진곤;안병남
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2012년도 제42회 동계 정기 학술대회 초록집
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    • pp.586-586
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    • 2012
  • The vuv spectrometer for ITER main plasma measurement is designed as a five-channel spectral system. To develop and verify the design, a two-channel prototype system was fabricated with No. 3 (14.4-31.8 nm) and No. 4 (29.0-60.0 nm) among the five channels. For test of the prototype system, a hollow cathode lamp is used as a light source. The system is composed of a collimating mirror to collect the light from source to slit, and two holographic diffraction gratings with toroidal geometry to diffract and also to collimate the light from the common slit to detectors. The overall system performance was verified by comparing the measured spectral resolutions with the calculated spectral resolutions. And we also have developed liquid jet target system. This study is about a neutron generator, which is designed to overcome many of the limitations of traditional beam-target neutron generators by utilizing a liquid target. One of the most critical aspects of the beam-target neutron generator is the target integrity under the beam exposure. A liquid target can be a good solution to overcome damage to the target such as target erosion and depletion of hydrogen isotopes in the active layer, especially for the ones operating at high neutron fluxes and maintained relatively thin with no need for water cooling. In this study, liquid target containing hydrogen has been developed and tested.

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지상연소시험용 실물형 고압 연소기의 설계 (Design of Full-Scale Combustion Chamber of Liquid Rocket Engine for Ground Hot Firing Tests)

  • 한영민;김승한;서성현;조원국;최환석;설우석;이수용
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2005년도 제24회 춘계학술대회논문집
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    • pp.299-304
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    • 2005
  • 본 논문에서는 연소실 압력 53bara, 추진제 유량 90kg/s, 연소효율 $94\%$, 지상 비추력 253sec을 갖는 액체로켓엔진 실물형 연소기의 설계 전반에 대해 기술하였다. 연소기의 성능에 미치는 연소가스의 물성치, 특성속도, 추력계수 그리고 비추력에 대해 알아보았고, 연소기의 기하학적인 형상에 대해서도 기술하였다. 연소기는 분사기를 장착한 연소기 헤드, 재생냉각 채널을 가지고 있는 연소실로 구성되어 있다. 지상연소시험을 위해 제작한 내열재 삭마 방식의 연소실, SUS 배플을 장착하고 실린더부와 노즐부가 분리된 연소기, 배플 분사기를 장착하고 제생냉각부가 일체형인 연소기에 대해 기술하였다.

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INNOVATIVE CONCEPT FOR AN ULTRA-SMALL NUCLEAR THERMAL ROCKET UTILIZING A NEW MODERATED REACTOR

  • NAM, SEUNG HYUN;VENNERI, PAOLO;KIM, YONGHEE;LEE, JEONG IK;CHANG, SOON HEUNG;JEONG, YONG HOON
    • Nuclear Engineering and Technology
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    • 제47권6호
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    • pp.678-699
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    • 2015
  • Although the harsh space environment imposes many severe challenges to space pioneers, space exploration is a realistic and profitable goal for long-term humanity survival. One of the viable and promising options to overcome the harsh environment of space is nuclear propulsion. Particularly, the Nuclear Thermal Rocket (NTR) is a leading candidate for nearterm human missions to Mars and beyond due to its relatively high thrust and efficiency. Traditional NTR designs use typically high power reactors with fast or epithermal neutron spectrums to simplify core design and to maximize thrust. In parallel there are a series of new NTR designs with lower thrust and higher efficiency, designed to enhance mission versatility and safety through the use of redundant engines (when used in a clustered engine arrangement) for future commercialization. This paper proposes a new NTR design of the second design philosophy, Korea Advanced NUclear Thermal Engine Rocket (KANUTER), for future space applications. The KANUTER consists of an Extremely High Temperature Gas cooled Reactor (EHTGR) utilizing hydrogen propellant, a propulsion system, and an optional electricity generation system to provide propulsion as well as electricity generation. The innovatively small engine has the characteristics of high efficiency, being compact and lightweight, and bimodal capability. The notable characteristics result from the moderated EHTGR design, uniquely utilizing the integrated fuel element with an ultra heat-resistant carbide fuel, an efficient metal hydride moderator, protectively cooling channels and an individual pressure tube in an all-in-one package. The EHTGR can be bimodally operated in a propulsion mode of $100MW_{th}$ and an electricity generation mode of $100MW_{th}$, equipped with a dynamic energy conversion system. To investigate the design features of the new reactor and to estimate referential engine performance, a preliminary design study in terms of neutronics and thermohydraulics was carried out. The result indicates that the innovative design has great potential for high propellant efficiency and thrust-to-weight of engine ratio, compared with the existing NTR designs. However, the build-up of fission products in fuel has a significant impact on the bimodal operation of the moderated reactor such as xenon-induced dead time. This issue can be overcome by building in excess reactivity and control margin for the reactor design.