• Title/Summary/Keyword: Design of Cooling Channels

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Thermal and Flow Analysis in a Proton Exchange Membrane Fuel Cell

  • Jung, Hye-Mi;Koo, Ja-Ye
    • Journal of Mechanical Science and Technology
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    • v.17 no.9
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    • pp.1358-1370
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    • 2003
  • The effects of anode, cathode, and cooling channels for a Proton Exchange Membrane Fuel Cell (PEMFC) on flow fields have been investigated numerically. Continuous open-faced fluid flow channels formed in the surface of the bipolar plates traverse the central area of the plate surface in a plurality of passes such as a serpentine manner. The pressure distributions and velocity profiles of the hydrogen, air and water channels on bipolar plates of the PEMFC are analyzed using a two-dimensional simulation. The conservation equations of mass, momentum, and energy in the three-dimensional flow solver are modified to include electro-chemical characteristics of the fuel cell. In our three-dimensional numerical simulations, the operation of electro-chemical in Membrane Electrolyte Assembly (MEA) is assumed to be steady-state, involving multi-species. Supplied gases are consumed by chemical reaction. The distributions of oxygen and hydrogen concentration with constant humidity are calculated. The concentration of hydrogen is the highest at the center region of the active area, while the concentration of oxygen is the highest at the inlet region. The flow and thermal profiles are evaluated to determine the flow patterns of gas supplied and cooling plates for an optimal fuel cell stack design.

A Study on the Convective Heat Transfer in Micro Heat Exchanger Embedded in Stacked Multi-Chip Modules (적층형 Multi-Chip Module(MCM) 내부에 삽입된 초소형 열교환기 내에서의 대류 열전달 현상에 대한 연구)

  • Shin, Joong-Han;Kang, Moon-Koo;Lee, Woo-Il
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.6
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    • pp.774-782
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    • 2004
  • This article presents a numerical and experimental investigation for the single-phase forced laminar convective heat transfer through arrays of micro-channels in micro heat exchangers to be used for cooling power-intensive semiconductor packages, especially the stacked multi-chip modules. In the numerical analysis, a parametric study was carried out for the parameters affecting the efficiency of heat transfer in the flow of coolants through parallel rectangular micro-channels. In the experimental study, the cooling performance of the micro heat exchanger was tested on prototypes of stacked multi-chip modules with difference channel dimensions. The simulation results and the experiment data were acceptably accordant within a wide range of design variations, suggesting the numerical procedure as a useful method for designing the cooling mechanism in stacked multi-chip packages and similar electronic applications.

An Analysis of Heat Transfer and Pressure Drop Characteristics for Optimum Design of Cryogenic Heat Exchanger used for Liquid Nitrogen Cooling (액체질소 냉각용 극저온 열교환기의 최적설계를 위한 열전달 및 압력강하 특성 분석)

  • Ko, Ji Woon;Jeon, Doong Soon
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.30 no.1
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    • pp.24-32
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    • 2018
  • In this paper, analytical studies were conducted to obtain optimal design factors and analysis parameters of liquid nitrogen cooling exchanger applied in cryogenic refrigerator. The target value of heat transfer rate was more than 1 kW and pressure drop was less than 40 kPa. Design factors of cryogenic heat exchanger included width of channel and configuration of paths. Analytical factors of liquid nitrogen cooling exchanger included temperatures of coolant header surface and inlet liquid nitrogen. The width and number of channels in the design parameters were 0.0050~0.0150 m and 4~8, respectively. The configuration of channel path was 4 ways. Temperatures of coolant header surface and inlet liquid nitrogen in analytical parameters were 74 to 78K and 82 to 86K, respectively. As result, the design factor and analysis parameter satisfying the target values were obtained. The biggest heat transfer rate was 1.36 kW with pressure drop of 32.26 kPa.

Film Cooling Modeling for Combustion and Heat Transfer within a Regeneratively Cooled Rocket Combustor (막냉각 모델을 이용한 재생냉각 연소기 성능/냉각 해석)

  • Kim, Seong-Ku;Joh, Mi-Ok;Choi, Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.636-640
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    • 2011
  • Film cooling technique has been applied to effectively reduce thermal load on liquid rocket combustion chambers by direct injection of a portion of propellant, which flows through the regeneratively cooling channels, into the chamber wall. This study developed a comprehensive model to quantitatively predict the effects of kerosene film cooling on propulsive performance and wall cooling at supercritical pressure conditions, and assessed the predictive capability against hot-firing tests of an actual combustor. The present model is expected to be utilized as a design and analysis tool to meet the conflicting requirements in terms of performance, cooling, pressure loss and weight.

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Parametric Study on Heat Flux Characteristics of a Sub-scale Calorimeter (막냉각량 및 작동점 변화가 액체로켓 칼로리미터의 열유속에 미치는 영향)

  • Kim Jong-Gyu;Lee Kwang-Jin;Seo Seong-Hyeon;Han Yeoung-Min;Choi Hwan-Seok;Cho Won-Kook
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2005.11a
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    • pp.346-350
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    • 2005
  • Effects of the changes of a film cooling mass flow rate and operating conditions on the heat flux characteristics of the subscale calorimeter were studied. A film cooling ring with twelve orifices is inserted between the injector head and the calorimeter. The calorimeter is composed of nineteen cooling channels. When a mass flow rate of film cooling is 10.5 % of a main fuel mass flow rate, maximum heat flux at the nozzle throat is decreased by 30% compared to that without film cooling. In the OD3(of-design point) test result, maximum heat flux at the nozzle throat is increased by 31% compared to that of the DP(design point) test when a film cooling flow rate is zero.

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The Design and Hot-firing tests of a Water-cooled High Pressure Sub-scale Combustor (물냉각 고압 축소형 연소기의 설계 및 연소시험)

  • Lee, Kwang-Jin;Kim, Jong-Gyu;Lim, Byoung-Jik;Ahn, Kyu-Bok;Seo, Seong-Hyeon;Han, Yeoung-Min;Choi, Hwan-Seok
    • Journal of the Korean Society of Propulsion Engineers
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    • v.11 no.3
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    • pp.1-6
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    • 2007
  • A 3-tonf-class high pressure sub-scale combustor was designed and manufactured to study the performance improvement of combustor. The combustor consists of a combustion chamber with film cooling, thermal barrier coating and water cooling channels to prevent thermal demage of the hardware and an injector head with 37 coaxial swirl injectors. Hot-firing tests were carried out at the design point with varying flow rate for film cooling. The test result revealed that the increase of film cooling flow rate decreases the combustion performance, but in the cases of similar film cooling flow rates, the combustion performance is dependent on the mixture ratio of main injector excluding the film cooling flow rate.

Hydraulic Characteristics of Branching and Merging of Channels in Regenerative Cooling Passage in Liquid Rocket Combustors (채널의 분기 및 병합이 있는 액체로켓 연소기 재생냉각 유로에서의 수력학적 특성)

  • Kim, Hong-Jip;Kim, Seong-Ku;Choi, Hwan-Seok
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.36 no.11
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    • pp.1087-1093
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    • 2008
  • Regenerative cooling passage to guarantee the thermal survivability in high performance rocket engine combustors could have complex configurations of the branching/merging of channels and flow turning, etc. By applying the classical hydraulic coefficients which can be found in the literature according to the flow conditions, hydraulic characteristics in regenerative cooling passages can be obtained effectively through dividing the pressure loss into friction loss and local resistance loss. Satisfactory agreement has been obtained by comparing the present results with experimental measurement of water flow test. In addition, the present results were in good agreement with CFD results when the actual coolant, kerosene was used. Therefore, the application of the present method is expected to be useful to design regeneratively cooled combustors.

Regenerative Cooling Channel Design of a Supersonic Combustor Considering High-Temperature Property of Fuel (연료 고온물성을 고려한 초음속 연소기 재생냉각 유로 설계)

  • Yang, Inyoung
    • Journal of the Korean Society of Propulsion Engineers
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    • v.22 no.6
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    • pp.37-46
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    • 2018
  • A design study on the cooling channel configuration in a regeneratively cooled supersonic combustor was performed. The flow parameters on the hot- and cold-side channels were calculated using a quasi-one-dimensional model. The heat transfer between these two sides was estimated as a part of the flow calculation. For the reference configuration, the total amount of heat exchanged was 10.7 kW, the heat flux was $566kW/m^2$, and the fuel temperature increase between the inlet and outlet was 153 K. Seven designs of the heat exchanger channel were compared for their heat transfer performance.

Review on Kerosene Fuel and Coking (케로신 연료 및 코킹에 대한 검토)

  • Lee, Junseo;Ahn, Kyubok
    • Journal of the Korean Society of Propulsion Engineers
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    • v.24 no.3
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    • pp.81-124
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    • 2020
  • In liquid oxygen/kerosene liquid rocket engines, kerosene is not only a propellant but also plays a role as a coolant to protect the combustion chamber wall from 3,000 K or more combustion gas. Since kerosene is exposed to high temperature passing through cooling channels, it may undergo heat-related chemical reactions leading to precipitation of carbon-rich solids. Such kerosene's thermal and fluidic characteristic test data are essential for the regeneratively cooled combustion chamber design. In this paper, we investigated foreign studies related to regenerative cooling channel and kerosene. Starting with general information on hydrocarbon fuels including kerosene, we attempted to systematically organize sedimentary phenomena on cooling channel walls, their causes/research results, coking test equipments/prevention methods, etc.

Heat Flux Evaluation of KSR-III Sub-scale Chamber (KSR-III 축소형 연소기의 열유속 평가)

  • 조원국;문일윤;김종규
    • Journal of the Korean Society of Propulsion Engineers
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    • v.8 no.1
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    • pp.81-84
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    • 2004
  • A water-cooled calorimeter chamber with 8 cooling channels based on KSR-III sub-scale chamber has been designed and manufactured. One dimensional empirical correlation has been used at the design stage and full three-dimensional CFD analysis has been conducted to confirm the cooling condition for hot fire test is safe. Predicted heat flux is accurate around the nozzle throat when the thermal resistance of carbon deposit is considered. However relatively large difference is observed in chamber part.