• Title/Summary/Keyword: Design for test

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A Comprehensive Study on Fuel Injector Test Bench for Heavy Duty Engine

  • Das, Shubhra Kanti;Thongchai, Sakda;Lim, Ocktaeck
    • Journal of ILASS-Korea
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    • v.20 no.3
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    • pp.195-201
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    • 2015
  • This study discusses a fuel injector test bench containing a mechanical type fuel supply system for heavy duty diesel engine. The main focus of this study was to evaluate the design stability of the test bench, which basically measures the injector durability of a multi-hole heavy duty injector by using pure diesel as a test fuel. In this experiment, diesel spray was controlled by a specially designed control box and all the experiments were carried out to measure e.g. fuel injection pressure and fuel injection quantity to understand the injection status which is interlinked with the stability factor of total test bench design. Also, the durability test was performed to understand the heavy duty operation lastingness of the designed system and the flow rate of the installed distributor pump in the fuel supply system of this studying test bench was compared with LO-1 and LO-2 pump. The results of the above mention tests revealed that the injector test bench design and control system can serve the purpose for heavy duty injector.

Development of Full-scale Airframe Durability Test Technique (항공기 전기체 내구성시험 기법 개발)

  • Shul, Chang-Won;Yang, Myung-Seog;Lee, Kee-Bhum;Jung, Jae-Kwon;Kang, Hui-Won;Lee, Kyung-Yong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.32 no.6
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    • pp.117-125
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    • 2004
  • This paper describes the test technique for the full-scale airframe durability test according to the military handbook(MIL-HDBK-1530) and ASIP(Aircraft Structure Integrity Program) to evaluate structural integrity and to obtain basic data for IPA(Initial Production Approval) of the Korean advanced trainer(T-50). This paper covers the full-scale airframe floating setup technique, the optimized test load simulation method, test rig design technique, test setup design and installation techniques, test safety device design and operation technique, and durability test results. As 1st life durability test was successfully performed, it was confirmed that this method is available in a full-scale airframe structural test.

Airframe Durability Certification for Export Basic Trainer (수출형 기본 훈련기에 대한 기체구조물 내구성 입증)

  • Park, Taegyu;Park, Jeongkyu;Moon, Changoh
    • Journal of Aerospace System Engineering
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    • v.9 no.2
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    • pp.19-24
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    • 2015
  • Export basic trainer was designed to add armed configuration required by customer. Design configuration of main wing was changed to satisfy changed internal load caused by armed configuration. It was verified that design changed main wing airframe of export basic trainer satisfy the requirement through the structural detail analysis, structural ground test and flight test. This paper presents the durability test procensure and test result for the main wing of export basic trainer.

Management of Test Facility for Tests of Liquid Rocket Engine on Off-Design Condition (액체로켓엔진 탈설계 조건 시험을 위한 시험설비 운용)

  • Yu, Byungil;Kim, Hongjip;Han, Yeongmin
    • Journal of Aerospace System Engineering
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    • v.14 no.5
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    • pp.91-99
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    • 2020
  • A liquid rocket engine goes through many tests to prove its performance before liftoff. It means the tests for setting ignition and start-up conditions or a test on design condition, which verifies the design performance. However, the development process requires verification of performance under off-design conditions through tests involving different operating conditions, which affects the duration of engine development. The off-design performance test is performed by altering the conditions of the propellant supplied to the engine in conjunction with the engine performance test that varies the opening of the control valves in the engine. This paper is based on the results of the engine tests performed at the KSLV-II engine test facilities in the Naro Space Center and describes the operations of the test facility for off-design condition test that changes the inlet conditions of the turbo-pump due to changes in the pressure and temperature of the propellant supplied to the test engines.

A Detailed Design Study on VDES Test Network Construction and Service Solution Development (VDES 시험망 구축 및 서비스 솔루션 개발에 관한 상세설계 연구)

  • CHOI, Seung-Hyun;KIM, Juntae;Park, Kaemyoung;JANG, Tae Hun;KIM, Pu Reum;JEONG, Woojin;SONG, Jae Min
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2019.11a
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    • pp.259-260
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    • 2019
  • Through Korean Smart-Navigation Project we are tasking with a VDES test network construction and service solution development. In this task, we design a structure that interoperates the VDES network with the service host/client simulator which is communication framework for efficient and reliable and seamless service. The proposed structure includes interface design between VDES test equipments which is VDES shore station, mobile station, gate way, service host and client. And detailed design includes message definition, interface design, operation scenario, equipment design and implementation for VDES test network. After implementing these test equipments with proposed design, we will firstly proceed the test equipment integration and interface test indoors for VDES test network. After fully verifing the VDES test network through indoor tests, we will construct the VDES shore station and mobile station and conduct the sea area tests by 2020.

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Reliability Design Based on System Performance-Cost Trade-off for Manufacturing facility

  • Hwang, Heung-Suk;Hwang, Gyu-Wan
    • International Journal of Reliability and Applications
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    • v.2 no.4
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    • pp.269-280
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    • 2001
  • The objective of this paper is to provide a model for effective implementation of costing RAM management in the design and procurement of production facility considering the system cost-performance trade-off. This research proposes a two-step approach of costing RAM design and test of system RAM for production facility. In Step 1, a static model is proposed to find an initial system configuration to meet the required performance based on system RAM and LCC and analyzes the trade-off relationships between various factors of RAM and LCC. In the second Step, we developed time and failure truncated models for system reliability test and analysis. For the computational purpose, we developed computer programs and have shown the sample results. By the sample test run, the proposed model has shown the possibilities to provide a good method to analyze system performance evaluation for both design and operational phase, This model can be applied to a wide variety of systems not only for costing RAM of the production facilities but also for the other kinds of equipment.

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A Preliminary Design of Flight Test Conditions for a Sub-scale RBCC Engine using a Sounding Rocket

  • Kim, Hye-Sung;Kim, Kui-Soon;Oh, Se-Jong;Choi, Jeong-Yeol;Yang, Won-Seok
    • International Journal of Aeronautical and Space Sciences
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    • v.16 no.4
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    • pp.529-536
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    • 2015
  • Various R&D programs for rocket-based combined cycle (RBCC) engines have progressed worldwide for the space development and the defense applications. As a way toward indigenous domestic RBCC program, a preliminary design of flight test conditions was studied in this study for a sub-scale RBCC engine using a sounding rocket. Launch and flight profiles were calculated for several booster options and compared with that of HyShot II program. The result shows that the Korea Sounding Rocket-II (KSR-II) is a proper candidate to perform the flight test available in Korea. The recommend flight test conditions with KSR-II are Mach 6.0 with a test vehicle of 230 kg and Mach 7.4 with 50 kg. Present study will soon be followed by a design of sub-scale RBCC for a flight test using a sounding rocket.

Study on Accelerated Life Test Design for a Gear Type Lubrication Pump for Automatic Transmission (자동변속기 윤활용 기어펌프의 가속 수명시험 설계에 관한 연구)

  • Park, Jong-Won;Jung, Dong-Soo
    • Journal of Applied Reliability
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    • v.12 no.3
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    • pp.201-213
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    • 2012
  • A gear type lubrication pump is an essential component of the powertrain and has a major role for supplying oil to the gears and bearings in automatic transmission with a hydraulic clutch. Therefore, the durability test code design of lubrication pump is very important to ensure the reliability of the entire transmission and the vehicle. In this study, the design process for the life testing of lubrication pump has been generalized by four steps. The four design steps of the life testing of lubrication pump consist of the configuration of load spectrum, rain flow counting and analysis of load level, the equivalent damage assessment and test code generation. In fact, the load spectrum should be obtained from the field operating condition but that kind of data is the top secret of manufacturers. This is not open to the public in general. So we could use the artificially simulated load spectrum instead of field obtained one and focused on the development of the general process for designing the life test of a gear type lubrication pump. Reliability goals for lubrication pump, pressure, torque, temperature and load spectrum, if present, as appropriate for the given test conditions, accelerated life testing for the lubrication pump can be designed by the developed design steps.

MIL-STD-810 Tailoring for Korean Peninsula and Periphery Climate (한반도 및 주변 권역 기후를 고려한 MIL-STD-810 테일러링에 대한 연구)

  • Kim, Youngrae;Hong, Yeonwoong;Kim, Donggil
    • Journal of Applied Reliability
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    • v.18 no.2
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    • pp.95-103
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    • 2018
  • Purpose: Environment test aim to validate the guarantee of required capability of materiel against various environment conditions which exposed during materiel life-cycle. In this paper, environment test design procedure and tailoring guideline for Korean peninsula and periphery climate are proposed. Methods: To design tailoring guideline, climate data which are regarding Korean peninsula and periphery regions provided from Korea Meteorological Administration (KMA) and National Climatic Data Center (NCDC) are used. Conclusion: For effective environment test, it is important that environment test have to design in considering environment conditions during materiel life-cycle. It is concluded that the high temperature test level can be softer than the test criteria in MIL-HDBK-310, however, the low temperature test level will be expected to be $2{\sim}6^{\circ}C$ harsher than MIL-HDBK-310.

Finite Element Analysis of an Agricultural Tractor Cabin based on the OECD Standard(code 4) (OECD규정(제4항)에 기초한 농업용 트랙터 캐빈의 유한요소 해석)

  • 하창욱;김현진;구남서;권영두
    • Journal of Biosystems Engineering
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    • v.28 no.4
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    • pp.305-314
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    • 2003
  • The ROPS of an agricultural tractor is designed to protect its driver when the tractor overturns. Although the current OECD tests to determine whether the ROPS meets the requirements of the OECD regulation are desirable, they need long time to test. We experimental time and effort by using CAE. We conducted a finite element analysis for the ROPS design of a Dae-Dong tractor cabin in an attempt to reduce the design and manufacturing time. This study shows the interpretative skill using MARC(v.2000) for designing ROPS and difference between the results of testing and FEA. Design process is generally divided into two phases: a concept and a detail design. The concept design uses simple analysis to predict structural behavior, whereas the detail design involves a finite element analysis performed by the results of the concept design. This study focused on the detail design and used Patran(v.2000r2) and MARC(v.2000) of the MSC software corporation. The model consisted of 4812 elements and 4582 nodes. Four tests. specified in the OECD standards, were performed: (1) longitudinal loading test (2) rear crushing test (3) side loading test (4), and front crushing test. Independent analyses were also performed for each test, along with a sequential analysis. When compared, the results of the independent and sequential analyses were found to be similar to the test results.