• Title/Summary/Keyword: Design for Disassembly

Search Result 82, Processing Time 0.024 seconds

A Simulation Study on the Overhaul Repair Shop of Weapon System (전면정비방식의 무기체계 정비공장에 대한 시뮬레이션 연구)

  • Shin, Kyeong-Wook;Lee, Geun-Hyu;Moon, Dug-Hee
    • Journal of the Korea Society for Simulation
    • /
    • v.20 no.3
    • /
    • pp.119-127
    • /
    • 2011
  • Overhaul and repair service means the sequential processes of disassembly, repair and reassembly for a product which has been used for a long time. Overhaul is required for the companies producing airplanes, ships, trains, military weapons and heavy industrial equipments which are very expensive and have a long life cycle. The most important performance measure of the overhaul repair shop is usually the lead time. Thus, how to design the manufacturing system to meet the delivery date is a major concern in overhaul repair shop. This paper introduces the case study of an overhaul repair shop producing military weapon systems with the 3D simulation tool, $QUEST^{TM}$. At first, the characteristics of overhaul shop and what should be considered for simulation modeling are explained. Then, various simulation scenarios including two types of disassembly systems, one is flow line system and the other is cell system, are discussed with the results of simulation experiments.

Demanufacturing Technology for Recycling (리사이크링을 위한 역제조기술)

  • Lee, Hwa-Jo
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.17 no.8
    • /
    • pp.5-14
    • /
    • 2000
  • The treatment of technical consumer products after using is important for the conservation of our environment. In this paper the demanufacturing technology that is required to maximize the recycling rate of end-of-life products is introduced, The definitions including types of the recycling are described. The factors that have to regard in the design stage of products in order to maximize the recycling rate of the products are introduced. The objective assessment methods for the design for environment are described. Finally disassembly process and future prospect of the automations are discussed.

  • PDF

Disassembility Assessment of Air-cleaner in Passenger-vehicle by fuzzy (퍼지이론을 이용한 차량용 에어크리너의 DFDA)

  • 진정선;김하수;강희용;양성모;용부중
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.9 no.1
    • /
    • pp.148-155
    • /
    • 2001
  • A disassembility assessment has mostly depend on the subjective decision making from the qualitative element. The work of disassembly is already classified with given disassemble points from the symbolic chart method. It is not useful in the practical assessment because it is not specified. The new method of design for disassembility assessment(DFDA) is practical to introduce the fuzzy number as the conversion of quantitative element from qualitative. It is appled to air-cleaner of passenger-vehicle for the usefulness.

  • PDF

Disassembility Assessment of Air-cleaner by DFDA ( For Korea-Japan Passenger-Vehicle ) (DFDA를 이용한 에어 크리너의 분해성 평가 ( 한일 차량용을 중심으로 ))

  • 김하수;강희용;양성모;진정선
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2000.10a
    • /
    • pp.428-433
    • /
    • 2000
  • A disassembility assessment has mostly depend on the subjective decision making from the qualitative element. The work of disassembly is already classified with given disassemble points from the symbolic chart method. It is not useful in the practical assessment because it is not specified. The new method of design for disassembility assessment(DFDA) is practical to introduce the fuzzy number as the conversion of quantitative element from qualitative. It is appled to compare the usefulness of air-cleaner in Korea-Japan passenger-vehicle.

  • PDF

Study on Design of Coupling Bolt for Shaft in Power Plant (발전용 축계 결합용 커플링 볼트 설계에 관한 연구)

  • Jeong, HoSeung;Son, ChangWoo;Cho, JongRae;Kim, Tae Hyung
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.37 no.5
    • /
    • pp.707-713
    • /
    • 2013
  • Coupling bolts have replaced conventional fitted bolts in applications where the operator's safety during assembly/disassembly is of concern or where the cost of process interruption is significant. Coupling bolts have been installed on rotating flange couplings in a wide range of marine and power applications worldwide. Their use has been approved by all leading international and national classification societies and regulatory bodies. A coupling bolt is a hydraulically tensioned fitted bolt that creates a stable and rigid link between coupling flanges and simplifies assembly and disassembly. We measure the bolt dimensions for reverse engineering and study the standard of assembly-load using a mechanical formula in order to localize a coupling bolt for a shaft in a power plant. We experimentally obtain the friction coefficient and confirm the condition of bolt sets through structure analysis. We show the variation of contact pressure for the shape parameter in order to consider the result when redesigning a bolt.

Design Modification of Marine Turning Gear Based on Spur Planetary Gear (스퍼 유성감속기 기반 선박용 터닝기어의 설계 변경)

  • Kim, Kun-Woo;Lee, Jae-Wook;Jang, Jin-Seok;Oh, Joo-Young;Hong, Jong-Hae;Lee, Kang-Jae
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.18 no.12
    • /
    • pp.7-14
    • /
    • 2019
  • A marine turning gear controls the position of the piston-crank mechanism by rotating the flywheel of the marine engine at a low speed, which is the main auxiliary machine that enables the disassembly and maintenance of the engine. In this study, the safety factor for surface durability and tooth bending strength was improved by the design modification of the marine turning gear based on the spur planetary gear. Angular velocity, torque, and efficiency of the turning gear were measured using a reliability evaluation tester, and a multibody dynamics model for analysis corresponding to the test results was developed. Finally, it was confirmed that the design improvements improved the tooth surface damage of the sun gear in the 3rd reduction stage.

A Study on The Chinese Traditional Wood-joints Applied to Furniture Design of Shelf - Focusing on One-room - (중국의 전통가구에 나타난 짜임기법이 적용된 원룸용 모듈형 가구디자인 개발)

  • Qin, Lu;Kim, Chung Ho
    • Journal of the Korea Furniture Society
    • /
    • v.28 no.2
    • /
    • pp.95-102
    • /
    • 2017
  • In the process of changing from modern society to contemporary society, innovation of various fields is considered as important with rapid social change and one of the consequences of this changing movement is the innovation of living space. In this paper, based on this motive, we will study a modular shelf that can create a private space, and serve function like role of partition that delimits space in the one-room. Modular shelves can provide openness, closeness, and autonomy to individual spaces in a one-room space without space divisions. In a small one-room for residential purpose, it is able to function effectively to show the atmosphere of personal space and display small items reflecting personal taste in addition to the function of storing books and items. In addition, a modular shelves considering disassembly and movement are proposed in order to take advantage of one-room that can make different space configurations as needed. It is aim to suggest a basic modular shelves structure that used traditional Chinese wood-joints during which techniques was sturdy while reducing the use of timber. Futhermore, the purpose of this study is to study the design of shelf furniture that can add individuality.

The Eco-Architecture for Optimal End-Of-Life Strategy for Complex Products : An Extension to Hierarchical Analysis (제품의 사용 후 처리전략 수립 최적화를 위한 계층적 에코 아키텍쳐 분석방법론)

  • Kwak, Min Jung;Lee, Hyun Bok;Hong, Yoo Suk;Cho, Nam Wook;Choi, Keon Young
    • Journal of Korean Institute of Industrial Engineers
    • /
    • v.34 no.1
    • /
    • pp.79-89
    • /
    • 2008
  • An end-of-life strategy is concerned with how to disassemble a product and what to do with each of the resultingdisassembled parts. A sound understanding of the end-of-life strategy at the early design stage could improve theease of disassembly and recycling in an efficient and effective manner. Therefore, the end-of-life decisionmaking for environmental conscious design has become a great concern to product manufacturers.We introduce a novel concept ofeco-architecture which represents a scheme by which the physical componentsare allocated to end-of-life modules. An end-of-life module is a physical chunk of connected components or afeasible subassembly which can be simultaneously processed by the same end-of-life option without furtherdisassembly. In this paper, a method for analyzing the eco-architecture of a product at the configuration designstage is proposed. It produces an optimal eco-architecture under the given environmental regulations. To dealwith the case ofa complex product, the method is extended for analyzing hierarchical eco-architecture.

Structural Analysis and Performance Evaluation of Quick Change Power Chuck for Lathe Operations (선반용 급속 교환 파워 척의 구조해석 및 성능평가)

  • 유중학
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.8 no.5
    • /
    • pp.90-95
    • /
    • 1999
  • Chucking for workpieces is very important for productivity and efficiency in lathe operations. In point of productivity top jaws of the chuck should be changed as quickly as possible in order to reduce idle times wherever workpieces are regripped. A quick change power chuck which can change top jaws quickly by using a jaw change handle without any assembly/disassembly processes of screws is analyzed for this study. strength and stiffness of top jaws by centrifugal force are considered for the design. Structural analysis for the chuck is executed and the finite element method is introduced using MSC/NASTRAN software. Also, the performance of the chuck is evaluated by experiments.

  • PDF

Line Balanced Assembly Sequence Generation Based on a Verification of Disassemblability and Work Time (분해도 및 작업시간 산정을 통한 균형잡힌 조립공정계획에 관한 연구)

  • Shin, Chul-Kyun
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.24 no.7 s.196
    • /
    • pp.39-48
    • /
    • 2007
  • This paper presents a method of a line balanced assembly sequence generation based on the verification of a disassemblability and a work time. To derive the disassemblability for a part to be disassembled, first we inference collision free assembly directions by extracting separable directions fur the part. And we determine the disassemblability defined by the separability and stability cost. The separability cost represents a facility of the part disassembly operation, and the stability cost which represents a degree of the stability for the base assembly motion. Based upon the results, we propose a new approach of evaluating work time using neural networks. The proposed assembly sequence generation provides an effective means of solving the line balancing problem and gives a design guidance of planning assembly lay-out in flexible manufacturing application. Example study is given to illustrate the concepts and procedure of the proposed schemes.