• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 1992년도 한국자동제어학술회의논문집(국내학술편); KOEX, Seoul; 19-21 Oct. 1992
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• pp.703-707
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• 1992

In the field of assembly processes, non-rigid parts such as wires, tubes, gaskets and 0-rings cannot be assembled automatically. And although many researches have been made for rigid part mating, there are not substantial studies in flexible parts assembly field. In this paper, assembly stages of flexible parts are classified and some analysis are made. FEM was used to estimate the relationship between deformation and reactive forces. An assembly algorithm adopting reciprocal twisting motion was proposed and the assembly tool design methodology was discussed.

• 센서학회지
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• 제32권2호
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• pp.124-130
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• 2023

Implementing flexible production systems in domestic and foreign automotive design parts assembly has increased demand for automation and power reduction. Consequently, transition to a hybrid production method is observed where multiple vehicles are assembled in a single assembly line. Multiple robots, 3D vision sensors, mounting positions, and correction software have complex configurations in the automotive glass mounting system. Hence, automation is required owing to significant difficulty in the assembly process of automobile parts. This study presents a primer lighting and inspection algorithm that is robust to the assembly environment of real automotive design parts using high power 'ㄷ'-shaped LED inclined lighting. Furthermore, a 2D camera was developed in the primer coating inspection system-the core technology of the glass mounting system. A primer application demo line applicable to the actual automobile production line was established using the proposed high power lighting and algorithm. Furthermore, application inspection performance was verified using this demo system. Experimental results verified that the performance of the proposed system exceeded the level required to satisfy the automobile requirements.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2006년도 춘계학술대회 논문집
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• pp.403-404
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• 2006

A finite-element based approach to socket shape design of a concave piston assembly for a high pressure hydraulic pump of an excavator is presented in this paper. The approach is applied to developing a concave piston assembly which fulfills its strength requirement and it is verified that the predictions are in good agreement with the experiments.

• 한국산학기술학회논문지
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• 제18권8호
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• pp.378-385
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• 2017

본 연구는 플라스틱 부품의 체결에 널리 활용되고 있는 스냅핏의 설계에 관하여 연구하였다. 이탈방지 기능이 우수한 이탈방지 스냅핏은 형상과 체결 메카니즘이 복잡하여 기존의 이론식에 기반한 체결력과 이탈력을 해석적으로 구할 수가 없다. 따라서 본 연구에서는 이탈방지 스냅핏에 대하여 체결 메커니즘을 분석하고, 실험계획법에 기반하여 체결력 및 이탈력을 측정하고, 분산분석을 통하여 회귀식을 도출하였다. 실험계획은 중심합성계획을 사용하였다. Polybutylene terephthalate를 이용하여 시편을 제작하여 미소인장시험기를 이용하여 체결력과 이탈력을 측정하였다. 설계인자는 Length, Width, Thickness, Interference 등 4개를 선정하였으며, 2차 회귀모형을 이용하여 체결력과 이탈력에 대한 회귀식을 도출하였다. Length와 Width가 증가할수록 체결력은 낮아졌으며, Thickness와 Interference는 증가할수록 체결력이 증가하였다. 이탈력은 체결력과 반대의 결과를 나타내었다. 유한요소법을 이용하여 체결 역학에 대하여 분석하였다. Width는 체결단계에서 단면관성모멘트의 증가를 통한 보의 강성 증가 효과 보다는, 오히려 길이 증가에 따른 연성증대로 인하여 체결력을 감소시키는 것으로 나타났다. 낮은 체결력과 높은 이탈력을 위한 인자들의 영향도는 서로 상반되는 것으로 나타났다. 적정 수준의 이탈력을 유지하면서 체결력을 최소화하는 설계가 필요한 것으로 나타났다.

• Agricultural and Biosystems Engineering
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• 제1권1호
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• pp.49-53
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• 2000

A magnet assembly is a critical element of a nuclear magnetic resonance(NMR) based sensor. Magnetic flux density and homogeneity are essential to its optimum performance. Geometry and magnet material properties determine the magnetic flux density and homogeneity of the assembly. This study was carried out to develop the design for a magnet assembly. A 2-D finite element model for the magnetic assembly was developed using ANSYS and evaluated the effects of adding shimming frames and steel bars in the corners of the rectangular steel cover which surrounded the magnet. The assembly was manufactured and evaluated. According to the ANSYS model, modified pole frames increased magnetic flux density by 8.3% and increased homogeneity by 83%. Addition of steel bars in the corners increased the magnetic flux density by 1%, and improved homogeneity up to three times. The difference between simulated and measured magnetic flux densities at the center point of the air gap was within 2.4%.

• 한국CDE학회논문집
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• 제17권1호
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• pp.35-44
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• 2012

Many automobile manufacturers are doing experiment on manufacturing environments by using an augmented reality technology. However, system layout and process simulation by using the virtual reality technology have been performed actively more than by using the augmented reality technology in practical use so far. Existing automobile assembly by using the augmented reality requires the precise calibrating work after setting the robot because the existing augmented reality system for the automobile assembly system configuration does not include the end tip deflection and the robot joints deflection due to the heavy weight of product and gripper. Because the robot is used mostly at the automobile assembly, the deflection problem of the robot joint and the product in the existing augmented reality system need to be improved. Moreover camera lens calibration has to be performed precisely to use augmented reality. In order to improve this problem, this paper introduces a method of the software based calibration to apply the augmented reality effectively to the automobile assembly system. On the other hand, the camera lens calibration module and the direct compensation module of the virtual object displacement for the augmented reality were designed and implemented. Furthermore, the developed automobile assembly system oriented AR-system was verified by the practical test.

• 시스템엔지니어링학술지
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• 제2권1호
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• pp.37-41
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• 2006

The KSLV-I satellite launch vehicle will be launched in a space center currently under construction. The Space Center which is an advance post base of space development of Korea is located on Oenaro island in Kohung, South Cholla Province. A Ground Complex of the Space Center consists of an AC(Assembly Complex), a LC(Launch Complex), and a MCC(Mission Control Center). Assembly and test facilities are located in the AC in which stage assembly, integrated assembly, check-up, certification test, and pre-launch test are made effectively. A launch pad, fuel supply facilities, a launch control center and associated supporting facilities are located in the LC, and the MCC has control over the space center. These ground complex facilities have diverse forms of an interface with mechanical device, electric device, and etc. These should also provide optimum condition and performance during launch operation processes of the launch vehicle. This paper introduces the result of R&D for the AC of the ground complex performed during system design period.

• 항공우주기술
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• 제6권2호
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• pp.40-44
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• 2007

대구경 탑재체는 광학설계형태에 따라 설계 및 조립/정렬의 특성이 다르며 각각의 장단점이 구분된다. 광학계 형태에 따른 특성분석을 수행하였고 이 결과를 바탕으로 광학계는 Korsch 타입의 4반 사식 카메라로 선정하였으며 각 미러조립체를 가지고 항우연에서 광구조체 및 광전자부의 조립, 정렬 및 성능시험을 수행하게 된다. 위성카메라의 최종광학성능은 여러 가지 요인에 의해 영향을 받지만 특히 핵심 하드웨어 부분인 광학부 및 광구조체의 광학성능에 크게 좌우된다. 본 논문에서는 광학계 형태에 따른 특성분석을 수행하였고 대구경 Korsch형 탑재체 광학계의 조립 및 정렬 방법에 대한 개념설계를 살펴보고자 한다.

• Nuclear Engineering and Technology
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• 제53권5호
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• pp.1540-1555
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• 2021

The plate-type fuel assembly adopted in nuclear research reactor suffers from complicated effect induced by non-uniform irradiation, which might affect its stress conditions, mechanical behavior and thermal-hydraulic performance. A reliable numerical method is of great importance to reveal the complex evolution of mechanical deformation, flow redistribution and temperature field for the plate-type fuel assembly under non-uniform irradiation. This paper is the first part of a two-part study developing the numerical methodology for the thermal-fluid-structure coupling behaviors of plate-type fuel assembly under irradiation. In this paper, the thermal-fluid-structure coupling methodology has been developed for plate-type fuel assembly under non-uniform irradiation condition by exchanging thermal-hydraulic and mechanical deformation parameters between Finite Element Model (FEM) software and Computational Fluid Dynamic (CFD) software with Mesh-based parallel Code Coupling Interface (MpCCI), which has been validated with experimental results. Based on the established methodology, the effects of non-uniform irradiation and fluid were discussed, which demonstrated that the maximum mechanical deformation with irradiation was dozens of times larger than that without irradiation and the hydraulic load on fuel plates due to differential pressure played a dominant role in the mechanical deformation.

• 대한안전경영과학회지
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• 제3권3호
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• pp.221-230
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• 2001

The assembly tolerance design methods have applied linear or nonlinear programming methods and used simulation method and search algorithms to optimize the tolerance allocation of each part in an assembly. However, those methods are only considered to the relationship between tolerance and manufacturing cost, which do not consider a quality loss cost for each part tolerance. In this paper, the integrated simulation model used genetic algorithm and the Monte-Carlo simulation method was developed for the allocation of the optimal tolerance considering the manufacturing cost and quality loss cost.