• Title/Summary/Keyword: Design for Assembly

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Expert System for Assemblability of Products based on the Assembly Feature in Screwing (나사작업에 있어서의 조립형상 특징을 기초로 한 조립용이화 제품설계 전문가시스템 개발)

  • Mok, Hak-Soo;Kim, Gyung-Yun;Lee, Jae-Cheol
    • Journal of Korean Institute of Industrial Engineers
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    • v.20 no.4
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    • pp.153-180
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    • 1994
  • The assemblability is determined by the structure of product and the relationship between composing parts and machining parts. In this paper, the bolt was divided into bolt-head, -shaft, -thread and -end. For higher assemblability in bolting process, it was analyzed the geometric and technological characteristics of bolts were analysed regarding pre- and in-assembly process. And this paper presents the knowledge-based expert system to assist for designer in the processor of designing bolt for easier assembly. The developed expert system for supporting bolt design assemblability which is named as BDFA SYSTEM consists of two system such as "BOLT DESIGN SYSTEM" which provide feasible assembly bolt design to designer and "EVALUATION SYSTEM" which provide assembly evaluation to alternative of bolt design.

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Development of Expert System for Supporting Assembly-Oriented Product Design (조립지향적 제품설계지원 전문가시스템의 개발)

  • Cho, Kyu-Kab;Ha, Jae-Woo;Cha, Dong-Kyun
    • IE interfaces
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    • v.6 no.2
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    • pp.19-35
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    • 1993
  • This paper presents the development of a knowledge-based expert system to assist for designer in the process of designing products for easier assembly. The developed expert system for supporting assembly-oriented product design, which is named as DFA-MASTER, consists of two subsystems such as "Assembly Method Selection System" which provides feasible assembly methods to designer and "DFA-Analysis System" which provides guidelines to improve assemblability of products in the early stage of product design. The developed system is interfaced with AutoCAD system and can be run under PC environments. By using DFA-MASTER, designer can obtain feasible assembly methods which have high assemblability under the given asssembly conditions and also evaluate the assemblability of part feature or product structure.

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Ontology-based Semantic Assembly Modeling for Collaborative Product Design (협업적 제픔 설계를 위한 온톨로지 기반 시맨틱 조립체 모델링)

  • Yang Hyung-Jeong;Kim Kyung-Yun;Kim Soo-Hyung
    • The KIPS Transactions:PartB
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    • v.13B no.2 s.105
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    • pp.139-148
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    • 2006
  • In the collaborative product design environment, the communication between designers is important to capture design intents and to share a common view among the different but semantically similar terms. The Semantic Web supports integrated and uniform access to information sources and services as well as intelligent applications by the explicit representation of the semantics buried in ontology. Ontologies provide a source of shared and precisely defined terms that can be used to describe web resources and improve their accessibility to automated processes. Therefore, employing ontologies on assembly modeling makes assembly knowledge accurate and machine interpretable. In this paper, we propose a framework of semantic assembly modeling using ontologies to share design information. An assembly modeling ontology plays as a formal, explicit specification of a shared conceptualization of assembly design modeling. In this paper, implicit assembly constraints are explicitly represented using OWL (Web Ontology Language) and SWRL (Semantic Web Rule Language). The assembly ontology also captures design rationale including joint intent and spatial relationships.

Integrated Layout Design in Cellular Flexible Assembly Systems (셀형 유연조립시스템에서의 통합 배치설계)

  • 최영호;노인규
    • Journal of the Korean Operations Research and Management Science Society
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    • v.22 no.4
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    • pp.133-149
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    • 1997
  • The major two steps required to design a cellular layout are cell formation and cell layout. Because of the differences between manufacturing and assembly operations, the logic of cell formation and cell layout between an FMS and an FAS is not the same. Since the time for the assembly operations is usualaly relatively short, the transfer time is thus very crucial for the performance of assembly systems. Transfore in a cellular FAS it is more important to eliminate backtracking operations in assembly planning, not to allow intercellular movements in cell formation, and to arrange machines according to assembly sequence in cell layout. This study presents a method for the integrated layout design in cellular FASs considering the characteristics of FAS, layout, and production factors.

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Influence of design modification of control rod assembly for Prototype Generation IV Sodium-cooled Fast Reactor on drop performance

  • Son, Jin Gwan;Lee, Jae Han;Kim, Hoe Woong;Kim, Sung Kyun;Kim, Jong Bum
    • Nuclear Engineering and Technology
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    • v.51 no.3
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    • pp.922-929
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    • 2019
  • This paper presents the drop performance test of the control rod assembly which is one of the main components strongly related to the safety of the prototype generation IV sodium-cooled fast reactor. To investigate the drop performance, a real-sized control rod assembly that was recently modified based on the drop analysis results was newly fabricated, and several free drop tests under different flow rate conditions were carried out. Then the results were compared with those obtained from the previous tests conducted on the conceptually designed control rod assembly to demonstrate the improvement in performance. Moreover, the drop performance tests under several types and magnitudes of seismic loadings were also conducted to investigate the effect of the seismic loading on the drop performance of the modified control rod assembly. The results showed that the effects of the type and magnitude of the seismic loading on the drop performance of the modified control rod assembly were not significant. Also, the drop time requirement was successfully satisfied, even under the seismic loading conditions.

Development of Common Document Structure based on XML for Representing Mechanical Part Assembly Information (기계 조립품 정보의 표현을 위한 XML 기반 공용문서 구조 개발)

  • 정태형;박승현;윤성원
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.359-364
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    • 2002
  • In engineering design environment it is hard to link design data and system because the types of them are disparate. Therefore, the importance of metadata has increased. Some researches have been executed to develop metadata. But they cannot interact with other metadata and are difficult to extend. The purpose of this paper is to develop a common metadata structure which represents the general information of mechanical part assembly using XML, and to use it as base documents in order to integrate design data and systems. It is composed of part and assembly documents. Part document represents the information of a part independently to part type. Assembly document represents the location of part documents which compose an assembly. Common documents can be used as a broker between design data and systems and improve interpretability and reusability of document. We applied the developed common document structure to 2-stage spur gear drive.

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Assembly Sequence Determination from Design Data Using Voxelization (복셀화를 통한 디자인 데이타로부터의 조립순서 결정)

  • Lee, Changho;Cho, Hyunbo;Jung, Mooyoung
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.6
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    • pp.90-101
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    • 1996
  • Determination of assembly sequence of components is a key issue in assembly operation. Although a number of articles dealing with assembly sequence determination have appeared, an efficient and general methodology for complex products has yet to appear. The objective of this paper is to present the problems and models used to generate assembly sequence from design data. An essential idea of this research is to acquire a finite number of voxels from any complex geometric entity, such as 3D planar polygons, hollow spheres, cylinders. cones, tori, etc. In order to find a feasible assembly sequence, the following four steps are needed: (1) The components composing of an assembly product are identified and then the geometric entities of each component are extracted. (2) The geometric entities extracted in the first step are translated into a number of voxels. (3) All the mating or coupling relations between components are found by considering relations between voxels. (4) The components to be disassembled are determined using CCGs (Component Coupling Graph).

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The Optimal Design of gas oven assembly line with the Simulation and Evolution Strategy (시물레이션과 진화 전략을 이용한 가스 오븐 조립라인의 최적 설계)

  • Kim, Kyung-Rok;Lee, Hong-Chul
    • Proceedings of the KAIS Fall Conference
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    • 2009.12a
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    • pp.715-718
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    • 2009
  • The assembly line is one of the typical process hard to analyze with mathematical methods including even stochastic approaches, because it includes many manual operations varying drastically depending on operators' skills. In this paper, we suggest the simulation optimization method to design the optimal assembly line of a gas oven. To achieve the optimal design, firstly, we modeled the real gas oven assembly line with actual data, such as assembly procedures, operation rules, and other input parameters and so on. Secondly, we build some alternatives to enhance the line performance based on business rules and other parameters. The DOE(Design Of Experiment) techniques were used for testing alternatives under various situations. Each alternatives performed optimization process with evolution strategy; one of the GA(Genetic Algorithm) techniques. As a result, we can make about 7% of throughputs up with the same time and cost. By this process, we expect the assembly line can obtain the solution compatible with their own problems.

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Design and Analysis of the Fuel Boost Pump for the Aircraft (항공기용 연료승압펌프 설계)

  • Lee, Jung-hoon;Kim, Joon Tae
    • Journal of Aerospace System Engineering
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    • v.6 no.4
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    • pp.18-23
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    • 2012
  • The fuel boost pump for the aircraft was first indigenously developed in Korea. It is one of the core component for fuel subsystem and composed of motor assembly, impeller assembly, and body assembly with BLDC motor. It shall provide some amount of fuel to engine system continuously for any flight condition considering sudden altitude change and any attitude. This paper describes the procedures and the results for the design, the integration, and the performance analysis of the fuel boost pump.

Parametric Modeling Method for 3D Assembly Design of Parts Composing Superstructure Module on Modular Steel Bridge (모듈러 강교량 상부모듈 구성파트의 3차원 조립설계를 위한 파라메트릭 모델링 방법)

  • Lee, Sang Ho;An, Hyun Jung
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.33 no.1
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    • pp.35-46
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    • 2013
  • A parametric modeling method, one of the core technology of BIM (Building Information Modeling), is proposed for efficient 3D assembly design among components of a superstructure module of modular steel bridge. Assembly system is classified into 3 levels as LoD (Level of Details) for 3D assembly design of the parts. Components forming 3D shape of the parts are identified and defined as parameters, variables depending on parameters, or constants independent of the parameters. Then, spatial assembly rules among the parts are defined according to the assembly system. Positional relations among the identified shape components are defined for mating spatial position and geometrical relations are defined for constraining degree of freedom on X, Y, and Z axis. Finally, a standardized template is designed by applying the rules to 3D based assembly design for the parts of the superstructure module. In addition, applicability of the parametric modeling method is demonstrated by testing the shape variation of the superstructure module according to changing the defined parameters.